Toshiba G7 manual

G7 Adjustable Speed Drive

Operation Manual

Document Number: 51546-00 9

Date: March, 2005

Contents

Main Introduction Important Notice Contacting Toshibas Customer Support Center TOSHIBA INTERNATIONAL CORPORATION G7 Adjustable Speed Drive About This Manual Manuals Purpose and Scope Table of Contents Page General Safety Information Safety Alert Symbol Signal Words CAUTION Special Symbols CAUTION ! ! DANGER ! Qualified Personnel Equipment Inspection Handling and Storage Disposal Installation Precautions Location and Ambient Requirements Mounting Requirements Conductor Routing and Grounding Power Connections Protection System Integration Precau tio ns Personnel Protection System Setup Requirements Operational and Maintenance Precau tions WARNING Service Life Information CE Compliance Requirements EMC Installation Guid elines General EMC Guidelines for Consideration CE Compliant Installation Guidelines Page G7 Filter Selection Table 460V Motor Characteristics Motor Autotuning Pulse Width Modulation Operation Low Speed Operation Overload Protection Adjustment Operation Above 60 Hz Power Factor Correction Light Load Conditions Motor/Load Combinations Load-produced Negative Torque Motor Braking ASD Characteristics Over-current Protectio n ASD Capacity Using Vector C ontrol Local/Remote Operation Installation and Connections Installation Notes Mounting the ASD Connecting the ASD System Grounding Power Connections DANGER CAUTION Lead Length Specifications Startup and Test I/O and Control Terminal Descriptions Page TB 1 { { G7 ASD Control CNU1/1A and CNU2/2A Pinout CN3 Pinout CN7 Pinout Pin Number CN7 PInout Pin Number CN7 PInout Page Page Command Mode and Frequency Mode Control Command Control (F003) Frequency Control (F004) Command and Frequency Control Selections Override Operation Command and Frequency-Control Override Hierarchy Command Control Selections Frequency Control Selections Electronic Operator Interface EOI Features EOI Operation | System Operation Initial Setup Operation (Local) Default Setting Changes Startup Wizard Requirements Voltage and Frequency Rating of the Motor Upper Limit Frequency Lower Limit Frequency Adjust Accel/Decel Automatically? Volts per Hertz Setting Motor Current Rating Command Source Frequency Reference Source Wizard: Finish System Configuration and Menu Options Root Menus Frequency Command Mode Frequency Setting Scrolling Monitor Panel Menu Monitor Mode Page Program Mode FUNDAMENTAL P EOI OPTION SETUPS Alarm Popups Type Reset Display Units Versions (read only) TERMINAL SELECTION Input Terminal Function Input Special Functions Analog Input Functions Output Terminal Functions TERMINAL SELECTION Line Power Switching Jog Settings Output Terminal Delays Input Terminal Delays FREQUENCY SETTING Preset Speed Mode Fwd/Rev Disable Motorized Pot Settings Emergency Off Settings DC (Injection) Braking Stall P P TORQUE SETTING P Torque Limit Settings PG Settings Feedback Settings Torque Speed Li m i ting F Drooping Control Communication Settin gs Speeds Override Control COMMUNICATION SETTING PARAMETERS Communication Settings Scan Transmit Settings Scan Receive Settings S20 Settings METER TERMINAL A FM Trip Monitor from ASD Motor Set #4 Motor Set #3 M ONITOR S Scrolling Monitor Select Crane/Hoist Load Accel/Decel Special SPECIAL CONTROL P SPECIAL CONTROL V/f Five Point Setting Special Parameters Earth Fault Low Output Disable Function Direct Access Parameter Information Direct Access Parameters/Numbers Frequency Mode #1 F004 F006 FM Terminal Assignment FM Terminal Adjustment Function AM/FM Output Value at 100% EOI-Displayed Output Type Reset F007 F008 Direction (of motor rotation) Reset Accel #1 Time F009 F012 Acceleration Decel #1 Time Maximum Frequency Lower Limit Frequency F013 F015 Motor #1 Base Frequency V/f Pattern Motor #1 Torque Boost F016 F017 Soft Stall Preset Speed #1 F018 F019 Preset Speed #2 Preset Speed #3 F020 F100 Preset Speed #4 Preset Speed #5 Preset Speed #6 Speed Reach Frequency F101 F102 Speed Reach Frequency Tolerance ST Signal Selection F103 F105 R/F Priority Selection Input Terminal Priorit y F106 F107 Extended Terminal Function Motorized Pot Frequency at Power Down F108 F112 ON Input Terminal Assignment F Input Terminal Assignment R Input Terminal Assignment ST Input Terminal Assignment F113 F117 RES Input Terminal Assignment S1 Input Terminal Assignment S2 Input Terminal Assignment S4 Input Terminal Assignment F118 F120 S5 Input Terminal Assignment S6 Input Terminal Assignment S7 Input Terminal Assignment F121 F123 Input Terminal 12 Assignment Input Terminal 13 Assignment Input Terminal 14 Assignment F124 F126 Input Terminal 15 Assignment Input Terminal 16 Assignment Table 8 . Discrete Input Terminal Assignment Selections and Descriptions. Table 8 (Continued). Discrete Input Te rminal Assignment Selections and Descriptions. Table 8 (Continued). Discrete Input Te rmi nal Assignment Selections and Descriptions. OUT1 Output Term i nal Assignment OUT2 Output Term i nal Assignment FL Output Terminal Assignment Output #4 Terminal Assignment OUT5 Terminal Assignment OUT6 Terminal Assignment OUT7 Terminal Assignment F Input Terminal Delay Table 9. Discrete Output Terminal Assignment Selections. Function Function R Input Terminal Delay ST Input Terminal Delay RES Input Terminal Dela y S1 S4 Input Terminal Delay S5 S16 Input Terminal Delay OUT1 On Delay OUT2 On Delay FL On Delay OUT4 On Delay OUT5 On Delay OUT6 On Delay OUT7 On Delay OUT1 Off Delay OUT2 Off Delay FL Off Delay OUT4 Off Delay OUT5 Off Delay OUT6 Off Delay OUT7 Off Delay Motor #2 Base Frequency Motor #2 Max Output Voltage Motor #2 Torque Boost Electronic Thermal Protection #2 Motor #3 Base Frequency Motor #3 Max Output Voltage Motor #3 Torque Boost Electronic Thermal Protection #3 Motor #4 Base Frequency Motor #4 Max Output Voltage Motor #4 Torque Boost Electronic Thermal Protection #4 V/f Adjustment Coefficient Custom V/f Five-Point Setting #1 Frequency Custom V/f Five-Point Setting #1 Voltage Custom V/f Five-Point Setting #2 Frequency Custom V/f Five-Point Setting #2 Voltage Custom V/f Five-Point Setting #3 Frequency Custom V/f Five-Point Setting #3 Voltage Custom V/f Five-Point Setting #4 Frequency Custom V/f Five-Point Setting #4 Voltage Custom V/f Five-Point Setting #5 Frequency Reference Priority Selection Page VI/II Speed Reference Setpoint #2 (%) VI/II Speed Reference Setpoint #2 (frequency) VI/II Torque Reference Setpoint #1 (%) VI/II Torque Reference Setpoint #2 (%) Frequency Mode #2 Mode #1/#2 Switching Frequency Analog Input Filter Page RR Speed Reference Setpoint #2 (%) RR Speed Reference Setpoint #2 (frequency) RR Torque Reference Setpoint #1 (%) RR Torque Reference Setpoint #2 (%) Page RX Speed Reference Setpoint #2 (%) F218 F221 RX Speed Reference Setpoint #2 (frequency) RX Torque Reference Setpoint #1 (%) RX Torque Reference Setpoint #2 (%) Page RX2 Speed Reference Setpoint #2 (%) F224 F227 RX2 Speed Reference Setpoint #2 (frequency) RX2 Torque Reference Setpoint #1 (%) RX2 Torque Reference Setpoint #2 (%) Page BIN Speed Reference Setpoint #1 (frequency) F229 F232 BIN Speed Reference Setpoint #2 (%) BIN Speed Reference Setpoint #2 (frequency) BIN Torque Reference Setpoint #1 (%) BIN Torque Reference Setpoint #2 (%) F233 F234 PG Speed Reference Setpoint #1 (%) PG Speed Reference Setpoint #1 (frequency) F235 F241 PG Speed Reference Setpoint #2 (%) PG Speed Reference Setpoint #2 (frequency) Startup Frequency Run Frequency Hysteresis F242 F251 ( End Frequency 0 Hz Dead Band Signal DC Injection Braking Time F252 F255 Motor Shaft Fixing Control Motor Shaft Stationary Control 0 Hz Command Function Jog Run Frequency F260 F260 Jog Using the Control Terminal Strip Jog Stop Control F261 F273 Jump Frequency #1 ( Jump Frequency #1 Bandwidth Jump Frequency #3 F274 F288 Jump Frequency #3 Bandwidth ( Jump Frequency Processing Preset Speed #10 F289 F294 Preset Speed #11 Preset Speed #12 Preset Speed #13 PWM Carrier Frequency F300 F301 Break/Make ST Carrier-Frequency Derate Threshold Frequency Derate Threshold Frequency 2.2 kHz 5.0 kHz 6.0 kHz 8.0 kHz Ridethrough Mode F302 F304 Number of Retries Dynamic Braking Enable Dynamic Braking Overvoltage Stall F305 F309 Motor #1 Max Output Voltage Supply Voltage Compensation Dynamic Braking Resistance Ridethrough Time F310 F313 Disable Forward Run/Disable Reverse Run Scan Rate Lock-on Rate Search Method F314 F320 Search Inertia Drooping Gain Drooping Speed at Drooping Gain 0% F321 F326 Speed at Drooping Gain 100% Drooping Insensitive Torque Range Drooping Output Filter Drooping Reference F327 F331 Light-load High-speed Operation S ele ction This parameter may be disabled. If either of the other selections are made and configured, Light-Load High-Speed Opera tion Switching Lower-Limit Frequency Light-Load High-Speed Operation Lo ad Wait Time F332 F336 Light-Load High-Speed Operation Lo ad Detection Time Light-Load High-Speed Operation Heavy-Load Detection Time Switching Load Torque During Forward-Run Heavy-Load Torque During Forward Deceleration F337 F341 Switching Load Torque During Reverse-Run Heavy-Load Torque During Reverse Acceleration Heavy-Load Torque During Reverse Deceleration On-Trip Powerline Switching F354 F357 At-Frequency Powerline Switching ASD-side Switchin g Wait Time Commercial Power Wait Time Commercial Power Switching Freq. Hold Time F358 F363 Feedback Source Feedback Source Delay Filter Proportional (P) Gain Upper Deviation Limits F364 F369 Lower Deviation Limits Feedback Settings Differential (D) Gain Number of PG Inp ut Pulses Electronic Gear Setting F370 F374 Position Loop Gain Position Completion Range Frequency Limit at Position Current Control Integral Gain F375 F379 Speed Loop Proportional Gain Speed Loop Integral Gain Motor Counter Data Use Speed Mode F380 F385 Preset Speed Direction #1 Preset Speed Direction #2 Preset Speed Direction #3 Page Preset Speed Direction #12 F392 F401 Preset Speed Direction #13 Preset Speed Direction #14 Preset Speed Direction #15 Motor Constant 1 (primary resistance) F402 F411 Motor Constant 2 (secondary resistance) Motor Constant 3 (exciting inductance) Motor Constant 4 (load inertia) Motor Capacity F412 F421 Motor Type Motor Constant 3 Enable Torque Command Synchronized Torque Bias Input F422 F424 Tension Torque Bias Input Load Sharing Gain Input Forward Speed Limit In put F425 F428 Forward Speed Limit Level Reverse Speed Limit Input Reverse Speed Limit Level Torque Command Mode F429 F433 Speed Limit (torque) Reference Speed Limit Torque Level Speed Limit Torque Range Power Running Torque Limit #1 F440 F444 Driving Torque Limit #1 Regeneration Torque Limit #1 Regeneration Torque Limit Setting #1 Regeneration Torque Limit #2 F445 F450 Driving Torque Limit #3 Regeneration Torque Limit #3 Driving Torque Limit #4 Torque Limit Mode (Speed Dependent) F451 F470 Continued Stall Until Trip During Power Operation Stall Prevention During Regeneration Current Differential Gain VI/II Gain Adju st F471 F474 RR Bias Adjust RR Gain Adjust RX Bias Adjust RX Gain Adjust F475 F480 RX2 Bias Adjust RX2 Gain Adjust Exciting Strengthening Coefficient Over Exciting Cooperation F481 F486 Current Vector Control Voltage Vector Control Constant Vector Control Compensation Coefficient for Iron Loss F487 F491 Voltage Compensation Coefficient for Dead Time Dead Time Compensation (Enable) Dead-time Compensation Bias Accel #2 Time F500 F501 Decel #2 Time Page Accel/Decel Pattern #2 F503 F507 Acc/Dec Group Acc/Dec Switching Frequency #1 S-Pattern Lower Limit Adjustment Accel/Decel Lower Limit Time F508 F513 Accel #3 Time Decel #3 Time Accel/Decel Pattern #3 Accel #4 Time F514 F517 Decel #4 Time Accel/Decel Pattern #4 Accel/Decel Switching Frequency #3 Pattern Run F520 F521 Pattern Run Description Pattern Run Setup Pattern Run Mode Restart Command Group #1 Speed Repeat Factor F530 F537 Group #1 Speed #1 (Pattern Run) Group #1 Speed #2 Group #1 Speed #3 Group #1 Speed #8 F538 F548 Group #2 Speed Repeat Factor Group #2 Speed #1 Group #2 Speed #2 Group #3 Speed Repeat Factor F550 F560 Group #3 Speed #1 Group #3 Speed #2 Group #3 Speed #3 Group #4 Speed #1 F561 F570 Group #4 Speed #2 Group #4 Speed #3 Group #4 Speed #4 Pattern #2 Characteristics (Pattern Run) F571 F580 Pattern #3 Characteristics (Pattern Run) Pattern #4 Characteristics (Pattern Run) Pattern #5 Characteristics (Pattern Run) Pattern #12 Characteristics (Pattern Run) F581 F588 Pattern #13 Characteristics (Pattern Run) Pattern #14 Characteristics (Pattern Run) Pattern #15 Characteristics (Pattern Run) Pattern Run #5 Run-Time Setting F589 F594 Pattern Run #6 Run-Time Setting Pattern Run #7 Run-Time Setting Pattern Run #8 Run-Time Setting Pattern Run #11 Run-Time Setting F595 F599 Pattern Run #12 Run-Time Setting Pattern Run #13 Run-Time Setting Pattern Run #14 Run-Time Setting Electronic Thermal Protection #1 F600 F603 Overcurrent Stall Level Trip Save at Power Down Enable Emergency Off Mode Settings Emergency Off DC Injection Application Time F604 F608 Output Phase Loss Detection OL Reduction Starting Frequency Motor 150% OL Time Limit Low Current Trip F610 F614 Low Current Trip Threshold Low Current Trip Threshold Time Short Circuit Test Overtorque Trip F615 F620 Overtorque Trip/A larm Level (Posi tive Torque) Overtorque Trip/Alarm Level (Negative Torque) Overtorque Detection Time Cumulative Run Timer Alarm Setting F621 F625 Abnormal Speed Detection Fi lter Time Overspeed Detection Frequency Range Speed Drop Detection Frequency Range Overvoltage Stall Level F626 F630 Undervoltage Trip Undervoltage Detection Time Undervoltage Stall level Position Difference Limit F631 F643 Release After Run Timer Earth Fault Alarm Level Earth Fault Alarm Tim e Acc/Dec Base Frequency Adjustment F650 F653 Upper Limit Frequency Adjustment Acceleration Time Adjustment Deceleration Time Adjustment Torque Boost Adjustment F654 F661 Frequency Override Additive Input Frequency Override Multiplying Input AM Terminal Assignment F670 F674 AM Terminal Adjustment Analog 1 Terminal Setting Analog 1 Terminal Adjustment Analog 2 Terminal Ad justment F675 F703 FP Terminal Setting FP Terminal Adjustment Display Units for Voltage and Current Accel/Decel Special Display Resolution F704 F721 Prohibit Initializing User Parameters During Typeform Initialization V/f Group Stop Pattern Torque Limit Group F723 F732 Feedback in Panel Mode LED Option Override Multiplication Gain LOD Control and Stopping Method LOD Start Time F733 F800 LOD Setpoint Boost (Hz) LOD Boost Time LOD Feedback Level (Hz) Parity F801 F803 ASD Number RS232/RS485 Communications Time Out Time RS232/RS485 Communications Time-Out Action F804 F806 Communication Interval TTL Master Output Frequency Point Selection F810 F811 Communications Reference Setpoint #1 (%) Communications Speed Setpoint #1 (frequency) F812 F820 Communications Reference Setpoint #2 (%) Communications Speed Setpoint #2 (frequency) RS232/RS485 Baud Rate RS232/RS485 Wire Count F821 F830 RS232/RS485 Response Delay Time RS232/RS485 Master Output Communication Error Alarms, Trips, and Troubleshooting Alarms and Trips Alarms EOI Display Function Description Possible Causes F601 Page User Notification Codes Trips/Faults EOI Function Description Page Page Page Viewing Trip Information Trip History At-trip Recorded Parameters Trip Monitor From ASD Trip Record at Monitor Screen Clearing a Trip Enclosure Dimensions and Conduit Plate Information G7 Part Numbering Convention. Enclosure Dimensions/Weight Page Table 14. (Continued) Page Page Page Page Conduit Extender Box (option) Conduit Extender Box Installation EOI Remote Mounting Remote EOI Required Hardware EOI Mounting Hardware Bezel Plate Mounting Hardware Extender Cables EOI Installation Precautions EOI Remote Mounting w/o the ASD-MTG-KIT EOI Dimensions (mounting) EOI Remote Mounting using the ASD-MTG-KIT EOI ASD-MTG-KIT Dimensions (mounting) Correct Incorrect Front View Side View Ba ck View Current/Voltage Specifications Page Cable/Terminal Specifications Page Page Dynamic Braking Resistor Wire/Cable Specifications Link Reactor Information G7 Optional Devices G7 ASD Operation Manual 201 G7 ASD Spare Parts Listing Table 23. 230 Volt 0.75 150 HP Spare Parts Listing. 202 G7 ASD Operation Manual Tabl e 24 . 230 Volt 0.75 150 HP PCB Spare Parts Listing. G7 ASD Operation Manual 203 Tabl e 25 . 460 Volt 1.0 350 HP Spare Parts Listing. 204 G7 ASD Operation Manual Table 26. 460 V olt 1.0 350 HP PCB Spare Parts Listing. G7 ASD Operation Manual 205 Table 27. 600 Vol t 1.0 300 HP Spare Parts Listing. 206 G7 ASD Operation Manual Table 28. 600 V olt 1.0 300 HP PCB Spare Parts Listing. Index Numerics A B C D E F G H I J L M N O P Q R S T U V W