Document Number Date March | Toshiba G7 instruction

G7 Adjustable Speed Drive Operation Manual

Document Number: 51546-009

Date: March, 2005

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Toshiba G7 manual Document Number Date March

Contents

Document Number Date March Important Notice Introduction Toshiba International Corporation Contacting Toshiba’s Customer Support Center Manual’s Purpose and Scope About This Manual Table of Contents Page Safety Alert Symbol General Safety InformationSignal Words Equipment Warning Labels Special Symbols Equipment Inspection Qualified Personnel Handling and Storage Installation PrecautionsDisposal Location and Ambient Requirements Mounting Requirements Power ConnectionsConductor Routing and Grounding Protection System Setup Requirements System Integration PrecautionsPersonnel Protection Operational and Maintenance Precautions Part Name Service Life Remarks Service Life Information CE Compliant Installation Guidelines EMC Installation GuidelinesCE Compliance Requirements General EMC Guidelines for Consideration 230V G7 Filter Selection Table 600V 460V Motor Autotuning Motor CharacteristicsOverload Protection Adjustment Pulse Width Modulation Operation Operation Above 60 Hz Power Factor CorrectionLight Load Conditions Motor/Load Combinations Motor Braking Load-produced Negative Torque Using Vector Control ASD CharacteristicsOver-current Protection ASD Capacity Installation Notes Installation and Connections Mounting the ASD Circuit breaker configuration System Grounding Connecting the ASD ASD/Motor connection diagram Startup and Test Lead Length Specifications Setting Default Default Function Term Input/Output Circuit ConfigControl P24 Terminal Descriptions 250 VAC P24 RES RR CN2 G7 ASD Control CN3 Pinout‘ CNU1/1A and CNU2/2A PinoutPin # CNU1 Pinout CNU1A Pinout CNU2 Pinout CNU2A Pinout Controller PCB CN7 Pinout Discrete input Circuit Configurations G7 typical connection diagram Typical Connection Diagram Command Control F003 Command Mode and Frequency Mode Control Frequency Control F004 Command and Frequency Control Selections Override Operation Command Control Selections Use VI/II Frequency Control Selections Electronic Operator Interface EOI Features G7 Electronic Operator Interface EOI Operation System Operation Initial SetupOperation Local Changed From Default screen Default Setting Changes Startup Wizard Requirements Adjust Accel/Decel Automatically? Command Source Frequency Command Mode System Configuration and Menu OptionsRoot Menus Panel Menu Monitor Mode PG Position Displays the Pulse Generator Position Standard Mode Selection Frequency SettingAccel/Decel #1 Settings Contrast adjustment Lockout Type ResetReview Startup Screen Versions read only FP Terminal Settings Reach SettingsLine Power Switching Input Terminal Function Output Terminal Delays Input Terminal DelaysJog Settings Preset Speeds Fwd/Rev Disable Preset Speed ModeMotorized Pot Settings Emergency Off Settings Cumulative Run Timer Trip SettingsPhase Loss Low Current Settings Settings Torque Limit SettingsFeedback Settings PG Settings Drooping Control Communication SettingsOverride Control Pattern Run S20 Settings Reference AdjustScan Receive Settings Scan Transmit Settings Analog1 Motor SettingsAnalog2 Vector Motor Model Scrolling Monitor Select Backlash SetupFrequency Control Jump Frequencies Low Output Disable Five Point SettingEarth Fault Function Command Mode Selection Direct Access Parameters/NumbersCommand Mode Automatic Accel/Decel #1 Frequency Mode #1 Frequency Mode #1Direct Access Number F004 Function AM/FM Output Value at 100% EOI-Displayed Output Direct Access Number F007 Type Reset ResetDirect Access Number F008 Direction of motor rotation Acceleration Accel #1 TimeDecel #1 Time Maximum Frequency Motor #1 Base Frequency Lower Limit FrequencyPattern Direct Access Number F017 Direct Access Number F016Motor #1 Torque Boost Soft Stall Preset Speed #2 Preset Speed #1 Preset Speed #4 Preset Speed #3Preset Speed #5 Preset Speed #6 Direct Access Number F102 Direct Access Number F101Speed Reach Frequency Speed Reach Frequency Tolerance Direct Access Number F105 ST Signal SelectionPriority Selection Direct Access Number F107 Direct Access Number F106Input Terminal Priority Extended Terminal Function On Input Terminal Assignment Motorized Pot Frequency at Power DownInput Terminal Assignment RES Input Terminal Assignment ST Input Terminal AssignmentS1 Input Terminal Assignment S2 Input Terminal Assignment S5 Input Terminal Assignment S4 Input Terminal AssignmentS6 Input Terminal Assignment Input Terminal 12 Assignment S7 Input Terminal AssignmentInput Terminal 13 Assignment Input Terminal 15 Assignment Input Terminal 14 AssignmentInput Terminal 16 Assignment Page Page Strip Snap Stop Control Enable TBDOutput Frequency Hold TBD OUT2 Output Terminal Assignment OUT1 Output Terminal AssignmentFL Output Terminal Assignment Output #4 Terminal Assignment OUT5 Terminal Assignment Input Terminal DelayOUT6 Terminal Assignment OUT7 Terminal Assignment Function RES Input Terminal Delay ST Input Terminal DelayS1 S4 Input Terminal Delay S5 S16 Input Terminal Delay OUT2 On Delay OUT1 On DelayFL On Delay OUT4 On Delay OUT7 On Delay OUT6 On DelayOUT1 Off Delay OUT2 Off Delay OUT5 Off Delay OUT4 Off DelayOUT6 Off Delay OUT7 Off Delay Motor #2 Torque Boost Motor #2 Max Output VoltageElectronic Thermal Protection #2 Motor #3 Base Frequency Motor #3 Torque Boost Motor #3 Max Output VoltageElectronic Thermal Protection #3 Motor #4 Base Frequency Adjustment Coefficient Adjustment CoefficientMotor #4 Max Output Voltage Motor #4 Torque Boost Custom V/f Five-Point Setting #1 Voltage Custom V/f Five-Point Setting #1 FrequencyCustom V/f Five-Point Setting #2 Frequency Custom V/f Five-Point Setting #2 Voltage Custom V/f Five-Point Setting #3 Voltage Custom V/f Five-Point Setting #3 FrequencyCustom V/f Five-Point Setting #4 Frequency Custom V/f Five-Point Setting #4 Voltage Reference Priority Selection Reference Priority Selection VI/II Speed Reference Setpoint #1 % Gain and Bias SettingsVI/II Speed Reference Setpoint #1 frequency VI/II Speed Reference Setpoint #2 frequency VI/II Speed Reference Setpoint #2 %VI/II Torque Reference Setpoint #1 % VI/II Torque Reference Setpoint #2 % Mode #1/#2 Switching Frequency Frequency Mode #2Mode #1/#2 Switching Frequency Analog Input Filter RR Speed Reference Setpoint #1 frequency RR Speed Reference Setpoint #1 % RR Speed Reference Setpoint #2 frequency RR Speed Reference Setpoint #2 %RR Torque Reference Setpoint #1 % RR Torque Reference Setpoint #2 % RX Speed Reference Setpoint #1 frequency RX Speed Reference Setpoint #1 % RX Speed Reference Setpoint #2 % Direct Access Number F218RX Speed Reference Setpoint #2 frequency RX Torque Reference Setpoint #1 % RX2 Speed Reference Setpoint #1 frequency RX2 Speed Reference Setpoint #1 % RX2 Speed Reference Setpoint #2 % Direct Access Number F224RX2 Speed Reference Setpoint #2 frequency RX2 Torque Reference Setpoint #1 % BIN Speed Reference Setpoint #1 % Direction/Gain/Bias Setting BIN Speed Reference Setpoint #1 frequency Direct Access Number F230BIN Speed Reference Setpoint #2 % BIN Speed Reference Setpoint #2 frequency PG Speed Reference Setpoint #1 % BIN Torque Reference Setpoint #2 % PG Speed Reference Setpoint #2 % PG Speed Reference Setpoint #1 frequencyPG Speed Reference Setpoint #2 frequency Startup Frequency Run Frequency Hysteresis Hz Dead Band SignalEnd Frequency DC Injection Braking Start Frequency DC Injection Braking Time Hz Command FunctionMotor Shaft Fixing Control Motor Shaft Stationary Control Program ⇒ Frequency Setting Parameters ⇒ Jog Settings Jog Using the Control Terminal StripJog Using the EOI Direct Access Number F260 Jump Frequency #1 Jog Stop ControlJump Frequency #1 Bandwidth Jump Frequency #2 Preset Speed #9 Preset Speed #8Jump Frequency #3 Jump Frequency #3 Bandwidth Preset Speed #11 Preset Speed #10Preset Speed #12 Preset Speed #13 Carrier-Frequency Derate Threshold Frequency PWM Carrier FrequencyDerate Threshold Frequency KHz Break/Make ST Dynamic Braking Enable Ridethrough ModeNumber of Retries Motor #1 Max Output Voltage Overvoltage StallSupply Voltage Compensation Dynamic Braking Resistance Disable Disable Forward Run/Disable Reverse RunRidethrough Time Scan Rate Search Inertia Search MethodDrooping Gain Drooping Speed at Drooping Gain 100% Speed at Drooping Gain 0%Drooping Insensitive Torque Range Drooping Output Filter Drooping Reference Light-Load High-Speed Operation Switching Lower-LimitLight-load High-speed Operation Selection Light-Load High-Speed Operation Load Wait Time Switching Load Torque During Forward-RunLight-Load High-Speed Operation Load Detection Time Light-Load High-Speed Operation Heavy-Load Detection Time Heavy-Load Torque During Forward Deceleration Switching Load Torque During Reverse-RunHeavy-Load Torque During Reverse Acceleration Heavy-Load Torque During Reverse Deceleration At-Frequency Powerline Switching On-Trip Powerline SwitchingASD-side Switching Wait Time Commercial Power Wait Time Feedback Source Delay Filter Commercial Power Switching Freq. Hold TimeFeedback Source Proportional P Gain PG Input Phases Feedback Settings Differential D GainUpper Deviation Limits Lower Deviation Limits Position Loop Gain Electronic Gear SettingPosition Completion Range Frequency Limit at Position Speed Loop Proportional Gain Current Control Integral GainSpeed Loop Integral Gain Motor Counter Data Preset Speed Direction #1 Use Speed ModePreset Speed Direction #2 Preset Speed Direction #3 Preset Speed Direction #7 Preset Speed Direction #6Preset Speed Direction #8 Preset Speed Direction #9 Preset Speed Direction #13 Preset Speed Direction #12Preset Speed Direction #14 Preset Speed Direction #15 Motor Constant 2 secondary resistance Motor Constant 1 primary resistanceMotor Constant 3 exciting inductance Motor Constant 4 load inertia Torque Command Motor Constant 3 EnableTorque Command Filter Motor Capacity Tension Torque Bias Input Synchronized Torque Bias InputLoad Sharing Gain Input Forward Speed Limit Level Forward Speed Limit InputReverse Speed Limit Input Reverse Speed Limit Level Speed Limit Torque Recovery Torque Command ModeSpeed Limit torque Reference Speed Limit Torque Level Regeneration Torque Limit Setting #1 Power Running Torque Limit #1Driving Torque Limit #1 Regeneration Torque Limit #1 Regeneration Torque Limit #2 Torque Limit ModeDriving Torque Limit #3 Regeneration Torque Limit #3 Stall Until Trip During Power Operation Torque Limit Mode Speed DependentVI/II Bias Adjust Stall Prevention During Regeneration RR Bias Adjust VI/II Gain AdjustRR Gain Adjust RX Bias Adjust RX2 Bias Adjust RX Gain AdjustRX2 Gain Adjust Exciting Strengthening Coefficient Current Vector Control Over Exciting CooperationVoltage Vector Control Constant Vector Control Switching Frequency of Current/Voltage Control Dead Time Compensation EnableCompensation Coefficient for Iron Loss Voltage Compensation Coefficient for Dead Time Direct Access Number F501 Direct Access Number F500Accel #2 Time Decel #2 Time Accel/Decel Pattern #1 Direct Access Number F502 Pattern Lower Limit Adjustment Acc/Dec Switching Frequency #1Pattern Upper Limit Adjustment Accel/Decel Pattern #2 Accel/Decel Lower Limit Time Accel/Decel Switching Frequency #2Accel #3 Time Decel #3 Time Accel #4 Time Accel/Decel Switching Frequency #3Decel #4 Time Accel/Decel Pattern #4 Pattern Run Mode Restart Command Pattern Run SetupDirect Access Number F520 Direct Access Number F521 Group #1 Speed #1 Pattern Run Group #1 Speed Repeat FactorGroup #1 Speed #2 Group #1 Speed #3 Group #2 Speed Repeat Factor Group #1 Speed #8Group #2 Speed #1 Group #2 Speed #2 Group #3 Speed #1 Group #3 Speed Repeat FactorGroup #3 Speed #2 Group #3 Speed #3 Group #4 Speed #1 Pattern #1 Characteristics Pattern RunGroup #4 Speed #2 Group #4 Speed #3 Pattern #3 Characteristics Pattern Run Pattern #2 Characteristics Pattern RunPattern #4 Characteristics Pattern Run Pattern #5 Characteristics Pattern Run Pattern #13 Characteristics Pattern Run Pattern #12 Characteristics Pattern RunPattern #14 Characteristics Pattern Run Pattern #15 Characteristics Pattern Run Pattern Run #6 Run-Time Setting Pattern Run #5 Run-Time SettingPattern Run #7 Run-Time Setting Pattern Run #8 Run-Time Setting Pattern Run #12 Run-Time Setting Pattern Run #11 Run-Time SettingPattern Run #13 Run-Time Setting Pattern Run #14 Run-Time Setting Emergency Off Mode Settings Trip Save at Power Down EnableElectronic Thermal Protection #1 Overcurrent Stall Level Emergency Off DC Injection Application Time Output Phase Loss DetectionOL Reduction Starting Frequency Motor 150% OL Time Limit Low Current Trip Threshold Low Current TripLow Current Trip Threshold Time Short Circuit Test Overtorque Trip/Alarm Level Negative Torque Overtorque Trip/Alarm Level Positive TorqueOvertorque Trip Overtorque Detection Time Abnormal Speed Detection Filter Time Cumulative Run Timer Alarm SettingOverspeed Detection Frequency Range Speed Drop Detection Frequency Range Overvoltage Stall Level Brake Trouble Internal TimerUndervoltage Trip Undervoltage Detection Time Earth Fault Alarm Level Release After Run TimerEarth Fault Alarm Time Earth Fault Trip Level Upper Limit Frequency Adjustment Acc/Dec Base Frequency AdjustmentAcceleration Time Adjustment Deceleration Time Adjustment Frequency Override Additive Input Torque Boost AdjustmentFrequency Override Multiplying Input Analog 1 Terminal Setting AM Terminal AdjustmentAnalog 1 Terminal Adjustment Analog 2 Terminal Setting FP Terminal Setting Analog 2 Terminal AdjustmentFP Terminal Adjustment Frequency Display Resolution Prohibit Initializing User Parameters During Typeform Accel/Decel Special Display ResolutionInitialization Group Torque Limit Group Feedback in Panel ModeLED Option Override Multiplication Gain LOD Control and Stopping Method LOD Start Time LOD Restart Delay TimeLOD Setpoint Boost Hz LOD Boost Time ASD Number ParityRS232/RS485 Communications Time Out Time Communication Interval RS232/RS485 Communications Time-Out ActionTTL Master Output Frequency Point Selection Reference AdjustCommunications Reference Setpoint #1 % Communications Reference Setpoint #2 % Communications Speed Setpoint #1 frequencyCommunications Speed Setpoint #2 frequency RS232/RS485 Baud Rate RS232/RS485 Response Delay Time RS232/RS485 Wire CountError RS232/RS485 Master Output Alarms and Trips Alarms, Trips, and Troubleshooting Type Reset required select Clear run timer Alarms PtSt Dynamic Braking Resistor User Notification Codes Trips/FaultsAtn DbOn 177 Fault Screen Display Possible Causes 179 Trip History Viewing Trip Information Trip Monitor From ASD Clearing a Trip Enclosure Dimensions/Weight Enclosure Dimensions and Conduit Plate Information2010B 2015B 2025B 2035B 2055B 2080B 2220B 2160B2270B 2330B 425KB 420KB430KB 435KB 185 186 Conduit Plate Information 188 Conduit Extender Box option Conduit Extender Box Installation Remote EOI Required Hardware EOI Remote Mounting EOI Remote Mounting w/o the ASD-MTG-KIT EOI Installation Precautions EOI ASD-MTG-KIT Dimensions mounting EOI Remote Mounting using the ASD-MTG-KIT HP/Kw 100/110% 150% for ± 2 Hz Frequency Secs Current/Voltage SpecificationsHP/Kw Ph 50/60 Current 130% for 150% for ± 2 Hz Frequency 110% Secs HP/Kw Current Current 150% VT130G7U±2 Hz Frequency 110% For 60 Secs For 120 Secs Amps Cable/Terminal SpecificationsVT130G7U 4330B 4400B 300 500 Dynamic Braking Resistor Wire/Cable Specifications Model Number DCL Part DCL Inductance Link Reactor InformationVT130G7U Number Amps 4160B Device Function G7 Optional DevicesASD Multicom Option Boards Volt 0.75 150 HP Spare Parts Listing G7 ASD Spare Parts Listing Volt 0.75 150 HP PCB Spare Parts Listing Volt 1.0 350 HP Spare Parts Listing Volt 1.0 350 HP PCB Spare Parts Listing Volt 1.0 300 HP Spare Parts Listing Volt 1.0 300 HP PCB Spare Parts Listing Index 208 209 Iccdesigns 211 212 213 214 215