186

Figure 24.

186	G7 ASD Operation Manual

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Image 192

Contents

Document Number Date March Introduction Important Notice Contacting Toshiba’s Customer Support Center Toshiba International Corporation About This Manual Manual’s Purpose and Scope Table of Contents Page General Safety Information Safety Alert SymbolSignal Words Special Symbols Equipment Warning Labels Qualified Personnel Equipment Inspection Installation Precautions Handling and StorageDisposal Location and Ambient Requirements Power Connections Mounting RequirementsConductor Routing and Grounding Protection System Integration Precautions System Setup RequirementsPersonnel Protection Operational and Maintenance Precautions Service Life Information Part Name Service Life Remarks EMC Installation Guidelines CE Compliant Installation GuidelinesCE Compliance Requirements General EMC Guidelines for Consideration G7 Filter Selection Table 230V 460V 600V Motor Characteristics Motor AutotuningOverload Protection Adjustment Pulse Width Modulation Operation Power Factor Correction Operation Above 60 HzLight Load Conditions Motor/Load Combinations Load-produced Negative Torque Motor Braking ASD Characteristics Using Vector ControlOver-current Protection ASD Capacity Installation and Connections Installation Notes Circuit breaker configuration Mounting the ASD Connecting the ASD System Grounding ASD/Motor connection diagram Lead Length Specifications Startup and Test Default Default Function Term Input/Output Circuit Config SettingControl P24 Terminal Descriptions 250 VAC P24 RES RR G7 ASD Control CN2 CNU1/1A and CNU2/2A Pinout CN3 Pinout‘Pin # CNU1 Pinout CNU1A Pinout CNU2 Pinout CNU2A Pinout Controller PCB CN7 Pinout Circuit Configurations Discrete input Typical Connection Diagram G7 typical connection diagram Command Mode and Frequency Mode Control Command Control F003 Frequency Control F004 Command and Frequency Control Selections Command Control Selections Override Operation Frequency Control Selections Use VI/II EOI Features Electronic Operator Interface EOI Operation G7 Electronic Operator Interface Initial Setup System OperationOperation Local Default Setting Changes Changed From Default screen Startup Wizard Requirements Adjust Accel/Decel Automatically? Command Source System Configuration and Menu Options Frequency Command ModeRoot Menus Panel Menu Monitor Mode PG Position Displays the Pulse Generator Position Frequency Setting Standard Mode SelectionAccel/Decel #1 Settings Contrast adjustment Type Reset LockoutReview Startup Screen Versions read only Reach Settings FP Terminal SettingsLine Power Switching Input Terminal Function Input Terminal Delays Output Terminal DelaysJog Settings Preset Speeds Preset Speed Mode Fwd/Rev DisableMotorized Pot Settings Emergency Off Settings Trip Settings Cumulative Run TimerPhase Loss Low Current Settings Torque Limit Settings SettingsFeedback Settings PG Settings Communication Settings Drooping ControlOverride Control Pattern Run Reference Adjust S20 SettingsScan Receive Settings Scan Transmit Settings Motor Settings Analog1Analog2 Vector Motor Model Backlash Setup Scrolling Monitor SelectFrequency Control Jump Frequencies Five Point Setting Low Output DisableEarth Fault Function Direct Access Parameters/Numbers Command Mode SelectionCommand Mode Automatic Accel/Decel #1 Frequency Mode #1 Frequency Mode #1Direct Access Number F004 Function AM/FM Output Value at 100% EOI-Displayed Output Type Reset Reset Direct Access Number F007Direct Access Number F008 Direction of motor rotation Accel #1 Time AccelerationDecel #1 Time Maximum Frequency Lower Limit Frequency Motor #1 Base FrequencyPattern Direct Access Number F016 Direct Access Number F017Motor #1 Torque Boost Soft Stall Preset Speed #1 Preset Speed #2 Preset Speed #3 Preset Speed #4Preset Speed #5 Preset Speed #6 Direct Access Number F101 Direct Access Number F102Speed Reach Frequency Speed Reach Frequency Tolerance ST Signal Selection Direct Access Number F105Priority Selection Direct Access Number F106 Direct Access Number F107Input Terminal Priority Extended Terminal Function Motorized Pot Frequency at Power Down On Input Terminal AssignmentInput Terminal Assignment ST Input Terminal Assignment RES Input Terminal AssignmentS1 Input Terminal Assignment S2 Input Terminal Assignment S4 Input Terminal Assignment S5 Input Terminal AssignmentS6 Input Terminal Assignment S7 Input Terminal Assignment Input Terminal 12 AssignmentInput Terminal 13 Assignment Input Terminal 14 Assignment Input Terminal 15 AssignmentInput Terminal 16 Assignment Page Page Snap Stop Control Enable TBD StripOutput Frequency Hold TBD OUT1 Output Terminal Assignment OUT2 Output Terminal AssignmentFL Output Terminal Assignment Output #4 Terminal Assignment Input Terminal Delay OUT5 Terminal AssignmentOUT6 Terminal Assignment OUT7 Terminal Assignment Function ST Input Terminal Delay RES Input Terminal DelayS1 S4 Input Terminal Delay S5 S16 Input Terminal Delay OUT1 On Delay OUT2 On DelayFL On Delay OUT4 On Delay OUT6 On Delay OUT7 On DelayOUT1 Off Delay OUT2 Off Delay OUT4 Off Delay OUT5 Off DelayOUT6 Off Delay OUT7 Off Delay Motor #2 Max Output Voltage Motor #2 Torque BoostElectronic Thermal Protection #2 Motor #3 Base Frequency Motor #3 Max Output Voltage Motor #3 Torque BoostElectronic Thermal Protection #3 Motor #4 Base Frequency Adjustment Coefficient Adjustment CoefficientMotor #4 Max Output Voltage Motor #4 Torque Boost Custom V/f Five-Point Setting #1 Frequency Custom V/f Five-Point Setting #1 VoltageCustom V/f Five-Point Setting #2 Frequency Custom V/f Five-Point Setting #2 Voltage Custom V/f Five-Point Setting #3 Frequency Custom V/f Five-Point Setting #3 VoltageCustom V/f Five-Point Setting #4 Frequency Custom V/f Five-Point Setting #4 Voltage Reference Priority Selection Reference Priority Selection Gain and Bias Settings VI/II Speed Reference Setpoint #1 %VI/II Speed Reference Setpoint #1 frequency VI/II Speed Reference Setpoint #2 % VI/II Speed Reference Setpoint #2 frequencyVI/II Torque Reference Setpoint #1 % VI/II Torque Reference Setpoint #2 % Frequency Mode #2 Mode #1/#2 Switching FrequencyMode #1/#2 Switching Frequency Analog Input Filter RR Speed Reference Setpoint #1 % RR Speed Reference Setpoint #1 frequency RR Speed Reference Setpoint #2 % RR Speed Reference Setpoint #2 frequencyRR Torque Reference Setpoint #1 % RR Torque Reference Setpoint #2 % RX Speed Reference Setpoint #1 % RX Speed Reference Setpoint #1 frequency Direct Access Number F218 RX Speed Reference Setpoint #2 %RX Speed Reference Setpoint #2 frequency RX Torque Reference Setpoint #1 % RX2 Speed Reference Setpoint #1 % RX2 Speed Reference Setpoint #1 frequency Direct Access Number F224 RX2 Speed Reference Setpoint #2 %RX2 Speed Reference Setpoint #2 frequency RX2 Torque Reference Setpoint #1 % Direction/Gain/Bias Setting BIN Speed Reference Setpoint #1 % Direct Access Number F230 BIN Speed Reference Setpoint #1 frequencyBIN Speed Reference Setpoint #2 % BIN Speed Reference Setpoint #2 frequency BIN Torque Reference Setpoint #2 % PG Speed Reference Setpoint #1 % PG Speed Reference Setpoint #1 frequency PG Speed Reference Setpoint #2 %PG Speed Reference Setpoint #2 frequency Startup Frequency Hz Dead Band Signal Run Frequency HysteresisEnd Frequency DC Injection Braking Start Frequency Hz Command Function DC Injection Braking TimeMotor Shaft Fixing Control Motor Shaft Stationary Control Jog Using the Control Terminal Strip Program ⇒ Frequency Setting Parameters ⇒ Jog SettingsJog Using the EOI Direct Access Number F260 Jog Stop Control Jump Frequency #1Jump Frequency #1 Bandwidth Jump Frequency #2 Preset Speed #8 Preset Speed #9Jump Frequency #3 Jump Frequency #3 Bandwidth Preset Speed #10 Preset Speed #11Preset Speed #12 Preset Speed #13 PWM Carrier Frequency Carrier-Frequency Derate Threshold FrequencyDerate Threshold Frequency KHz Break/Make ST Ridethrough Mode Dynamic Braking EnableNumber of Retries Overvoltage Stall Motor #1 Max Output VoltageSupply Voltage Compensation Dynamic Braking Resistance Disable Forward Run/Disable Reverse Run DisableRidethrough Time Scan Rate Search Method Search InertiaDrooping Gain Drooping Speed at Drooping Gain 0% Speed at Drooping Gain 100%Drooping Insensitive Torque Range Drooping Output Filter Light-Load High-Speed Operation Switching Lower-Limit Drooping ReferenceLight-load High-speed Operation Selection Switching Load Torque During Forward-Run Light-Load High-Speed Operation Load Wait TimeLight-Load High-Speed Operation Load Detection Time Light-Load High-Speed Operation Heavy-Load Detection Time Switching Load Torque During Reverse-Run Heavy-Load Torque During Forward DecelerationHeavy-Load Torque During Reverse Acceleration Heavy-Load Torque During Reverse Deceleration On-Trip Powerline Switching At-Frequency Powerline SwitchingASD-side Switching Wait Time Commercial Power Wait Time Commercial Power Switching Freq. Hold Time Feedback Source Delay FilterFeedback Source Proportional P Gain Feedback Settings Differential D Gain PG Input PhasesUpper Deviation Limits Lower Deviation Limits Electronic Gear Setting Position Loop GainPosition Completion Range Frequency Limit at Position Current Control Integral Gain Speed Loop Proportional GainSpeed Loop Integral Gain Motor Counter Data Use Speed Mode Preset Speed Direction #1Preset Speed Direction #2 Preset Speed Direction #3 Preset Speed Direction #6 Preset Speed Direction #7Preset Speed Direction #8 Preset Speed Direction #9 Preset Speed Direction #12 Preset Speed Direction #13Preset Speed Direction #14 Preset Speed Direction #15 Motor Constant 1 primary resistance Motor Constant 2 secondary resistanceMotor Constant 3 exciting inductance Motor Constant 4 load inertia Motor Constant 3 Enable Torque CommandTorque Command Filter Motor Capacity Synchronized Torque Bias Input Tension Torque Bias InputLoad Sharing Gain Input Forward Speed Limit Input Forward Speed Limit LevelReverse Speed Limit Input Reverse Speed Limit Level Torque Command Mode Speed Limit Torque RecoverySpeed Limit torque Reference Speed Limit Torque Level Power Running Torque Limit #1 Regeneration Torque Limit Setting #1Driving Torque Limit #1 Regeneration Torque Limit #1 Torque Limit Mode Regeneration Torque Limit #2Driving Torque Limit #3 Regeneration Torque Limit #3 Torque Limit Mode Speed Dependent Stall Until Trip During Power OperationVI/II Bias Adjust Stall Prevention During Regeneration VI/II Gain Adjust RR Bias AdjustRR Gain Adjust RX Bias Adjust RX Gain Adjust RX2 Bias AdjustRX2 Gain Adjust Exciting Strengthening Coefficient Over Exciting Cooperation Current Vector ControlVoltage Vector Control Constant Vector Control Dead Time Compensation Enable Switching Frequency of Current/Voltage ControlCompensation Coefficient for Iron Loss Voltage Compensation Coefficient for Dead Time Direct Access Number F500 Direct Access Number F501Accel #2 Time Decel #2 Time Direct Access Number F502 Accel/Decel Pattern #1 Acc/Dec Switching Frequency #1 Pattern Lower Limit AdjustmentPattern Upper Limit Adjustment Accel/Decel Pattern #2 Accel/Decel Switching Frequency #2 Accel/Decel Lower Limit TimeAccel #3 Time Decel #3 Time Accel/Decel Switching Frequency #3 Accel #4 TimeDecel #4 Time Accel/Decel Pattern #4 Pattern Run Setup Pattern Run Mode Restart CommandDirect Access Number F520 Direct Access Number F521 Group #1 Speed Repeat Factor Group #1 Speed #1 Pattern RunGroup #1 Speed #2 Group #1 Speed #3 Group #1 Speed #8 Group #2 Speed Repeat FactorGroup #2 Speed #1 Group #2 Speed #2 Group #3 Speed Repeat Factor Group #3 Speed #1Group #3 Speed #2 Group #3 Speed #3 Pattern #1 Characteristics Pattern Run Group #4 Speed #1Group #4 Speed #2 Group #4 Speed #3 Pattern #2 Characteristics Pattern Run Pattern #3 Characteristics Pattern RunPattern #4 Characteristics Pattern Run Pattern #5 Characteristics Pattern Run Pattern #12 Characteristics Pattern Run Pattern #13 Characteristics Pattern RunPattern #14 Characteristics Pattern Run Pattern #15 Characteristics Pattern Run Pattern Run #5 Run-Time Setting Pattern Run #6 Run-Time SettingPattern Run #7 Run-Time Setting Pattern Run #8 Run-Time Setting Pattern Run #11 Run-Time Setting Pattern Run #12 Run-Time SettingPattern Run #13 Run-Time Setting Pattern Run #14 Run-Time Setting Trip Save at Power Down Enable Emergency Off Mode SettingsElectronic Thermal Protection #1 Overcurrent Stall Level Output Phase Loss Detection Emergency Off DC Injection Application TimeOL Reduction Starting Frequency Motor 150% OL Time Limit Low Current Trip Low Current Trip ThresholdLow Current Trip Threshold Time Short Circuit Test Overtorque Trip/Alarm Level Positive Torque Overtorque Trip/Alarm Level Negative TorqueOvertorque Trip Overtorque Detection Time Cumulative Run Timer Alarm Setting Abnormal Speed Detection Filter TimeOverspeed Detection Frequency Range Speed Drop Detection Frequency Range Brake Trouble Internal Timer Overvoltage Stall LevelUndervoltage Trip Undervoltage Detection Time Release After Run Timer Earth Fault Alarm LevelEarth Fault Alarm Time Earth Fault Trip Level Acc/Dec Base Frequency Adjustment Upper Limit Frequency AdjustmentAcceleration Time Adjustment Deceleration Time Adjustment Torque Boost Adjustment Frequency Override Additive InputFrequency Override Multiplying Input AM Terminal Adjustment Analog 1 Terminal SettingAnalog 1 Terminal Adjustment Analog 2 Terminal Setting Analog 2 Terminal Adjustment FP Terminal SettingFP Terminal Adjustment Frequency Display Resolution Accel/Decel Special Display Resolution Prohibit Initializing User Parameters During TypeformInitialization Group Feedback in Panel Mode Torque Limit GroupLED Option Override Multiplication Gain LOD Control and Stopping Method LOD Restart Delay Time LOD Start TimeLOD Setpoint Boost Hz LOD Boost Time Parity ASD NumberRS232/RS485 Communications Time Out Time RS232/RS485 Communications Time-Out Action Communication IntervalTTL Master Output Reference Adjust Frequency Point SelectionCommunications Reference Setpoint #1 % Communications Speed Setpoint #1 frequency Communications Reference Setpoint #2 %Communications Speed Setpoint #2 frequency RS232/RS485 Baud Rate RS232/RS485 Wire Count RS232/RS485 Response Delay TimeError RS232/RS485 Master Output Alarms, Trips, and Troubleshooting Alarms and Trips Alarms Type Reset required select Clear run timer Dynamic Braking Resistor PtSt Trips/Faults User Notification CodesAtn DbOn 177 Fault Screen Display Possible Causes 179 Viewing Trip Information Trip History Clearing a Trip Trip Monitor From ASD Enclosure Dimensions and Conduit Plate Information Enclosure Dimensions/Weight2010B 2015B 2025B 2035B 2055B 2080B 2160B 2220B2270B 2330B 420KB 425KB430KB 435KB 185 186 Conduit Plate Information 188 Conduit Extender Box Installation Conduit Extender Box option EOI Remote Mounting Remote EOI Required Hardware EOI Installation Precautions EOI Remote Mounting w/o the ASD-MTG-KIT EOI Remote Mounting using the ASD-MTG-KIT EOI ASD-MTG-KIT Dimensions mounting Current/Voltage Specifications HP/Kw 100/110% 150% for ± 2 Hz Frequency SecsHP/Kw Ph 50/60 Current 130% for 150% for ± 2 Hz Frequency 110% Secs Current Current 150% VT130G7U HP/Kw±2 Hz Frequency 110% For 60 Secs For 120 Secs Cable/Terminal Specifications AmpsVT130G7U 4330B 4400B 300 500 Dynamic Braking Resistor Wire/Cable Specifications Link Reactor Information Model Number DCL Part DCL InductanceVT130G7U Number Amps 4160B G7 Optional Devices Device FunctionASD Multicom Option Boards G7 ASD Spare Parts Listing Volt 0.75 150 HP Spare Parts Listing Volt 0.75 150 HP PCB Spare Parts Listing Volt 1.0 350 HP Spare Parts Listing Volt 1.0 350 HP PCB Spare Parts Listing Volt 1.0 300 HP Spare Parts Listing Volt 1.0 300 HP PCB Spare Parts Listing Index 208 209 Iccdesigns 211 212 213 214 215

Toshiba G7 manual 186

Models: G7