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G7 manual 186
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G7
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Specification
Motor Characteristics
Install
Parts list
ASD/Motor connection diagram
Dimension
Circuit breaker configuration
Connecting the ASD
Type Reset
System Setup Requirements
Page 192
Image 192
Figure 24.
186
G7 ASD Operation Manual
Page 191
Page 193
Page 192
Image 192
Page 191
Page 193
Contents
Document Number Date March
Introduction
Important Notice
Contacting Toshiba’s Customer Support Center
Toshiba International Corporation
About This Manual
Manual’s Purpose and Scope
Table of Contents
Page
General Safety Information
Safety Alert Symbol
Signal Words
Special Symbols
Equipment Warning Labels
Qualified Personnel
Equipment Inspection
Installation Precautions
Handling and Storage
Disposal
Location and Ambient Requirements
Power Connections
Mounting Requirements
Conductor Routing and Grounding
Protection
System Integration Precautions
System Setup Requirements
Personnel Protection
Operational and Maintenance Precautions
Service Life Information
Part Name Service Life Remarks
EMC Installation Guidelines
CE Compliant Installation Guidelines
CE Compliance Requirements
General EMC Guidelines for Consideration
G7 Filter Selection Table
230V
460V
600V
Motor Characteristics
Motor Autotuning
Overload Protection Adjustment
Pulse Width Modulation Operation
Power Factor Correction
Operation Above 60 Hz
Light Load Conditions
Motor/Load Combinations
Load-produced Negative Torque
Motor Braking
ASD Characteristics
Using Vector Control
Over-current Protection
ASD Capacity
Installation and Connections
Installation Notes
Circuit breaker configuration
Mounting the ASD
Connecting the ASD
System Grounding
ASD/Motor connection diagram
Lead Length Specifications
Startup and Test
Default Default Function Term Input/Output Circuit Config
Setting
Control
P24
Terminal Descriptions
250 VAC
P24 RES RR
G7 ASD Control
CN2
CNU1/1A and CNU2/2A Pinout
CN3 Pinout‘
Pin # CNU1 Pinout CNU1A Pinout CNU2 Pinout CNU2A Pinout
Controller PCB
CN7 Pinout
Circuit Configurations
Discrete input
Typical Connection Diagram
G7 typical connection diagram
Command Mode and Frequency Mode Control
Command Control F003
Frequency Control F004
Command and Frequency Control Selections
Command Control Selections
Override Operation
Frequency Control Selections
Use VI/II
EOI Features
Electronic Operator Interface
EOI Operation
G7 Electronic Operator Interface
Initial Setup
System Operation
Operation Local
Default Setting Changes
Changed From Default screen
Startup Wizard Requirements
Adjust Accel/Decel Automatically?
Command Source
System Configuration and Menu Options
Frequency Command Mode
Root Menus
Panel Menu
Monitor Mode
PG Position Displays the Pulse Generator Position
Frequency Setting
Standard Mode Selection
Accel/Decel #1 Settings
Contrast adjustment
Type Reset
Lockout
Review Startup Screen
Versions read only
Reach Settings
FP Terminal Settings
Line Power Switching
Input Terminal Function
Input Terminal Delays
Output Terminal Delays
Jog Settings
Preset Speeds
Preset Speed Mode
Fwd/Rev Disable
Motorized Pot Settings
Emergency Off Settings
Trip Settings
Cumulative Run Timer
Phase Loss
Low Current Settings
Torque Limit Settings
Settings
Feedback Settings
PG Settings
Communication Settings
Drooping Control
Override Control
Pattern Run
Reference Adjust
S20 Settings
Scan Receive Settings
Scan Transmit Settings
Motor Settings
Analog1
Analog2
Vector Motor Model
Backlash Setup
Scrolling Monitor Select
Frequency Control
Jump Frequencies
Five Point Setting
Low Output Disable
Earth Fault
Function
Direct Access Parameters/Numbers
Command Mode Selection
Command Mode
Automatic Accel/Decel #1
Frequency Mode #1
Frequency Mode #1
Direct Access Number F004
Function AM/FM Output Value at 100% EOI-Displayed Output
Type Reset Reset
Direct Access Number F007
Direct Access Number F008
Direction of motor rotation
Accel #1 Time
Acceleration
Decel #1 Time
Maximum Frequency
Lower Limit Frequency
Motor #1 Base Frequency
Pattern
Direct Access Number F016
Direct Access Number F017
Motor #1 Torque Boost
Soft Stall
Preset Speed #1
Preset Speed #2
Preset Speed #3
Preset Speed #4
Preset Speed #5
Preset Speed #6
Direct Access Number F101
Direct Access Number F102
Speed Reach Frequency
Speed Reach Frequency Tolerance
ST Signal Selection
Direct Access Number F105
Priority Selection
Direct Access Number F106
Direct Access Number F107
Input Terminal Priority
Extended Terminal Function
Motorized Pot Frequency at Power Down
On Input Terminal Assignment
Input Terminal Assignment
ST Input Terminal Assignment
RES Input Terminal Assignment
S1 Input Terminal Assignment
S2 Input Terminal Assignment
S4 Input Terminal Assignment
S5 Input Terminal Assignment
S6 Input Terminal Assignment
S7 Input Terminal Assignment
Input Terminal 12 Assignment
Input Terminal 13 Assignment
Input Terminal 14 Assignment
Input Terminal 15 Assignment
Input Terminal 16 Assignment
Page
Page
Snap Stop Control Enable TBD
Strip
Output Frequency Hold TBD
OUT1 Output Terminal Assignment
OUT2 Output Terminal Assignment
FL Output Terminal Assignment
Output #4 Terminal Assignment
Input Terminal Delay
OUT5 Terminal Assignment
OUT6 Terminal Assignment
OUT7 Terminal Assignment
Function
ST Input Terminal Delay
RES Input Terminal Delay
S1 S4 Input Terminal Delay
S5 S16 Input Terminal Delay
OUT1 On Delay
OUT2 On Delay
FL On Delay
OUT4 On Delay
OUT6 On Delay
OUT7 On Delay
OUT1 Off Delay
OUT2 Off Delay
OUT4 Off Delay
OUT5 Off Delay
OUT6 Off Delay
OUT7 Off Delay
Motor #2 Max Output Voltage
Motor #2 Torque Boost
Electronic Thermal Protection #2
Motor #3 Base Frequency
Motor #3 Max Output Voltage
Motor #3 Torque Boost
Electronic Thermal Protection #3
Motor #4 Base Frequency
Adjustment Coefficient
Adjustment Coefficient
Motor #4 Max Output Voltage
Motor #4 Torque Boost
Custom V/f Five-Point Setting #1 Frequency
Custom V/f Five-Point Setting #1 Voltage
Custom V/f Five-Point Setting #2 Frequency
Custom V/f Five-Point Setting #2 Voltage
Custom V/f Five-Point Setting #3 Frequency
Custom V/f Five-Point Setting #3 Voltage
Custom V/f Five-Point Setting #4 Frequency
Custom V/f Five-Point Setting #4 Voltage
Reference Priority Selection
Reference Priority Selection
Gain and Bias Settings
VI/II Speed Reference Setpoint #1 %
VI/II Speed Reference Setpoint #1 frequency
VI/II Speed Reference Setpoint #2 %
VI/II Speed Reference Setpoint #2 frequency
VI/II Torque Reference Setpoint #1 %
VI/II Torque Reference Setpoint #2 %
Frequency Mode #2
Mode #1/#2 Switching Frequency
Mode #1/#2 Switching Frequency
Analog Input Filter
RR Speed Reference Setpoint #1 %
RR Speed Reference Setpoint #1 frequency
RR Speed Reference Setpoint #2 %
RR Speed Reference Setpoint #2 frequency
RR Torque Reference Setpoint #1 %
RR Torque Reference Setpoint #2 %
RX Speed Reference Setpoint #1 %
RX Speed Reference Setpoint #1 frequency
Direct Access Number F218
RX Speed Reference Setpoint #2 %
RX Speed Reference Setpoint #2 frequency
RX Torque Reference Setpoint #1 %
RX2 Speed Reference Setpoint #1 %
RX2 Speed Reference Setpoint #1 frequency
Direct Access Number F224
RX2 Speed Reference Setpoint #2 %
RX2 Speed Reference Setpoint #2 frequency
RX2 Torque Reference Setpoint #1 %
Direction/Gain/Bias Setting
BIN Speed Reference Setpoint #1 %
Direct Access Number F230
BIN Speed Reference Setpoint #1 frequency
BIN Speed Reference Setpoint #2 %
BIN Speed Reference Setpoint #2 frequency
BIN Torque Reference Setpoint #2 %
PG Speed Reference Setpoint #1 %
PG Speed Reference Setpoint #1 frequency
PG Speed Reference Setpoint #2 %
PG Speed Reference Setpoint #2 frequency
Startup Frequency
Hz Dead Band Signal
Run Frequency Hysteresis
End Frequency
DC Injection Braking Start Frequency
Hz Command Function
DC Injection Braking Time
Motor Shaft Fixing Control
Motor Shaft Stationary Control
Jog Using the Control Terminal Strip
Program ⇒ Frequency Setting Parameters ⇒ Jog Settings
Jog Using the EOI
Direct Access Number F260
Jog Stop Control
Jump Frequency #1
Jump Frequency #1 Bandwidth
Jump Frequency #2
Preset Speed #8
Preset Speed #9
Jump Frequency #3
Jump Frequency #3 Bandwidth
Preset Speed #10
Preset Speed #11
Preset Speed #12
Preset Speed #13
PWM Carrier Frequency
Carrier-Frequency Derate Threshold Frequency
Derate Threshold Frequency KHz
Break/Make ST
Ridethrough Mode
Dynamic Braking Enable
Number of Retries
Overvoltage Stall
Motor #1 Max Output Voltage
Supply Voltage Compensation
Dynamic Braking Resistance
Disable Forward Run/Disable Reverse Run
Disable
Ridethrough Time
Scan Rate
Search Method
Search Inertia
Drooping Gain
Drooping
Speed at Drooping Gain 0%
Speed at Drooping Gain 100%
Drooping Insensitive Torque Range
Drooping Output Filter
Light-Load High-Speed Operation Switching Lower-Limit
Drooping Reference
Light-load High-speed Operation Selection
Switching Load Torque During Forward-Run
Light-Load High-Speed Operation Load Wait Time
Light-Load High-Speed Operation Load Detection Time
Light-Load High-Speed Operation Heavy-Load Detection Time
Switching Load Torque During Reverse-Run
Heavy-Load Torque During Forward Deceleration
Heavy-Load Torque During Reverse Acceleration
Heavy-Load Torque During Reverse Deceleration
On-Trip Powerline Switching
At-Frequency Powerline Switching
ASD-side Switching Wait Time
Commercial Power Wait Time
Commercial Power Switching Freq. Hold Time
Feedback Source Delay Filter
Feedback Source
Proportional P Gain
Feedback Settings Differential D Gain
PG Input Phases
Upper Deviation Limits
Lower Deviation Limits
Electronic Gear Setting
Position Loop Gain
Position Completion Range
Frequency Limit at Position
Current Control Integral Gain
Speed Loop Proportional Gain
Speed Loop Integral Gain
Motor Counter Data
Use Speed Mode
Preset Speed Direction #1
Preset Speed Direction #2
Preset Speed Direction #3
Preset Speed Direction #6
Preset Speed Direction #7
Preset Speed Direction #8
Preset Speed Direction #9
Preset Speed Direction #12
Preset Speed Direction #13
Preset Speed Direction #14
Preset Speed Direction #15
Motor Constant 1 primary resistance
Motor Constant 2 secondary resistance
Motor Constant 3 exciting inductance
Motor Constant 4 load inertia
Motor Constant 3 Enable
Torque Command
Torque Command Filter
Motor Capacity
Synchronized Torque Bias Input
Tension Torque Bias Input
Load Sharing Gain Input
Forward Speed Limit Input
Forward Speed Limit Level
Reverse Speed Limit Input
Reverse Speed Limit Level
Torque Command Mode
Speed Limit Torque Recovery
Speed Limit torque Reference
Speed Limit Torque Level
Power Running Torque Limit #1
Regeneration Torque Limit Setting #1
Driving Torque Limit #1
Regeneration Torque Limit #1
Torque Limit Mode
Regeneration Torque Limit #2
Driving Torque Limit #3
Regeneration Torque Limit #3
Torque Limit Mode Speed Dependent
Stall Until Trip During Power Operation
VI/II Bias Adjust
Stall Prevention During Regeneration
VI/II Gain Adjust
RR Bias Adjust
RR Gain Adjust
RX Bias Adjust
RX Gain Adjust
RX2 Bias Adjust
RX2 Gain Adjust
Exciting Strengthening Coefficient
Over Exciting Cooperation
Current Vector Control
Voltage Vector Control
Constant Vector Control
Dead Time Compensation Enable
Switching Frequency of Current/Voltage Control
Compensation Coefficient for Iron Loss
Voltage Compensation Coefficient for Dead Time
Direct Access Number F500
Direct Access Number F501
Accel #2 Time
Decel #2 Time
Direct Access Number F502
Accel/Decel Pattern #1
Acc/Dec Switching Frequency #1
Pattern Lower Limit Adjustment
Pattern Upper Limit Adjustment
Accel/Decel Pattern #2
Accel/Decel Switching Frequency #2
Accel/Decel Lower Limit Time
Accel #3 Time
Decel #3 Time
Accel/Decel Switching Frequency #3
Accel #4 Time
Decel #4 Time
Accel/Decel Pattern #4
Pattern Run Setup
Pattern Run Mode Restart Command
Direct Access Number F520
Direct Access Number F521
Group #1 Speed Repeat Factor
Group #1 Speed #1 Pattern Run
Group #1 Speed #2
Group #1 Speed #3
Group #1 Speed #8
Group #2 Speed Repeat Factor
Group #2 Speed #1
Group #2 Speed #2
Group #3 Speed Repeat Factor
Group #3 Speed #1
Group #3 Speed #2
Group #3 Speed #3
Pattern #1 Characteristics Pattern Run
Group #4 Speed #1
Group #4 Speed #2
Group #4 Speed #3
Pattern #2 Characteristics Pattern Run
Pattern #3 Characteristics Pattern Run
Pattern #4 Characteristics Pattern Run
Pattern #5 Characteristics Pattern Run
Pattern #12 Characteristics Pattern Run
Pattern #13 Characteristics Pattern Run
Pattern #14 Characteristics Pattern Run
Pattern #15 Characteristics Pattern Run
Pattern Run #5 Run-Time Setting
Pattern Run #6 Run-Time Setting
Pattern Run #7 Run-Time Setting
Pattern Run #8 Run-Time Setting
Pattern Run #11 Run-Time Setting
Pattern Run #12 Run-Time Setting
Pattern Run #13 Run-Time Setting
Pattern Run #14 Run-Time Setting
Trip Save at Power Down Enable
Emergency Off Mode Settings
Electronic Thermal Protection #1
Overcurrent Stall Level
Output Phase Loss Detection
Emergency Off DC Injection Application Time
OL Reduction Starting Frequency
Motor 150% OL Time Limit
Low Current Trip
Low Current Trip Threshold
Low Current Trip Threshold Time
Short Circuit Test
Overtorque Trip/Alarm Level Positive Torque
Overtorque Trip/Alarm Level Negative Torque
Overtorque Trip
Overtorque Detection Time
Cumulative Run Timer Alarm Setting
Abnormal Speed Detection Filter Time
Overspeed Detection Frequency Range
Speed Drop Detection Frequency Range
Brake Trouble Internal Timer
Overvoltage Stall Level
Undervoltage Trip
Undervoltage Detection Time
Release After Run Timer
Earth Fault Alarm Level
Earth Fault Alarm Time
Earth Fault Trip Level
Acc/Dec Base Frequency Adjustment
Upper Limit Frequency Adjustment
Acceleration Time Adjustment
Deceleration Time Adjustment
Torque Boost Adjustment
Frequency Override Additive Input
Frequency Override Multiplying Input
AM Terminal Adjustment
Analog 1 Terminal Setting
Analog 1 Terminal Adjustment
Analog 2 Terminal Setting
Analog 2 Terminal Adjustment
FP Terminal Setting
FP Terminal Adjustment
Frequency Display Resolution
Accel/Decel Special Display Resolution
Prohibit Initializing User Parameters During Typeform
Initialization
Group
Feedback in Panel Mode
Torque Limit Group
LED Option Override Multiplication Gain
LOD Control and Stopping Method
LOD Restart Delay Time
LOD Start Time
LOD Setpoint Boost Hz
LOD Boost Time
Parity
ASD Number
RS232/RS485 Communications Time Out Time
RS232/RS485 Communications Time-Out Action
Communication Interval
TTL Master Output
Reference Adjust
Frequency Point Selection
Communications Reference Setpoint #1 %
Communications Speed Setpoint #1 frequency
Communications Reference Setpoint #2 %
Communications Speed Setpoint #2 frequency
RS232/RS485 Baud Rate
RS232/RS485 Wire Count
RS232/RS485 Response Delay Time
Error
RS232/RS485 Master Output
Alarms, Trips, and Troubleshooting
Alarms and Trips
Alarms
Type Reset required select Clear run timer
Dynamic Braking Resistor
PtSt
Trips/Faults
User Notification Codes
Atn
DbOn
177
Fault Screen Display Possible Causes
179
Viewing Trip Information
Trip History
Clearing a Trip
Trip Monitor From ASD
Enclosure Dimensions and Conduit Plate Information
Enclosure Dimensions/Weight
2010B 2015B 2025B
2035B 2055B 2080B
2160B
2220B
2270B
2330B
420KB
425KB
430KB
435KB
185
186
Conduit Plate Information
188
Conduit Extender Box Installation
Conduit Extender Box option
EOI Remote Mounting
Remote EOI Required Hardware
EOI Installation Precautions
EOI Remote Mounting w/o the ASD-MTG-KIT
EOI Remote Mounting using the ASD-MTG-KIT
EOI ASD-MTG-KIT Dimensions mounting
Current/Voltage Specifications
HP/Kw 100/110% 150% for ± 2 Hz Frequency Secs
HP/Kw Ph 50/60
Current 130% for 150% for ± 2 Hz Frequency 110% Secs
Current Current 150% VT130G7U
HP/Kw
±2 Hz Frequency 110% For 60 Secs For 120 Secs
Cable/Terminal Specifications
Amps
VT130G7U
4330B 4400B
300 500
Dynamic Braking Resistor Wire/Cable Specifications
Link Reactor Information
Model Number DCL Part DCL Inductance
VT130G7U Number Amps
4160B
G7 Optional Devices
Device Function
ASD Multicom Option Boards
G7 ASD Spare Parts Listing
Volt 0.75 150 HP Spare Parts Listing
Volt 0.75 150 HP PCB Spare Parts Listing
Volt 1.0 350 HP Spare Parts Listing
Volt 1.0 350 HP PCB Spare Parts Listing
Volt 1.0 300 HP Spare Parts Listing
Volt 1.0 300 HP PCB Spare Parts Listing
Index
208
209
Iccdesigns
211
212
213
214
215