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Toshiba G7 manual 186

Models: G7

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Figure 24.

186	G7 ASD Operation Manual

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Image 192

Contents

Document Number Date March Introduction Important NoticeContacting Toshiba’s Customer Support Center Toshiba International CorporationAbout This Manual Manual’s Purpose and ScopeTable of Contents Page General Safety Information Safety Alert SymbolSignal Words Special Symbols Equipment Warning LabelsQualified Personnel Equipment InspectionInstallation Precautions Handling and StorageDisposal Location and Ambient RequirementsPower Connections Mounting RequirementsConductor Routing and Grounding Protection System Integration Precautions System Setup RequirementsPersonnel Protection Operational and Maintenance Precautions Service Life Information Part Name Service Life RemarksEMC Installation Guidelines CE Compliant Installation GuidelinesCE Compliance Requirements General EMC Guidelines for ConsiderationG7 Filter Selection Table 230V460V 600VMotor Characteristics Motor AutotuningOverload Protection Adjustment Pulse Width Modulation OperationPower Factor Correction Operation Above 60 HzLight Load Conditions Motor/Load CombinationsLoad-produced Negative Torque Motor BrakingASD Characteristics Using Vector ControlOver-current Protection ASD CapacityInstallation and Connections Installation NotesCircuit breaker configuration Mounting the ASDConnecting the ASD System GroundingASD/Motor connection diagram Lead Length Specifications Startup and TestDefault Default Function Term Input/Output Circuit Config SettingControl P24Terminal Descriptions 250 VAC P24 RES RR G7 ASD Control CN2CNU1/1A and CNU2/2A Pinout CN3 Pinout‘Pin # CNU1 Pinout CNU1A Pinout CNU2 Pinout CNU2A Pinout Controller PCBCN7 Pinout Circuit Configurations Discrete inputTypical Connection Diagram G7 typical connection diagramCommand Mode and Frequency Mode Control Command Control F003Frequency Control F004 Command and Frequency Control Selections Command Control Selections Override OperationFrequency Control Selections Use VI/IIEOI Features Electronic Operator InterfaceEOI Operation G7 Electronic Operator InterfaceInitial Setup System OperationOperation Local Default Setting Changes Changed From Default screenStartup Wizard Requirements Adjust Accel/Decel Automatically? Command Source System Configuration and Menu Options Frequency Command ModeRoot Menus Panel Menu Monitor Mode PG Position Displays the Pulse Generator Position Frequency Setting Standard Mode SelectionAccel/Decel #1 Settings Contrast adjustmentType Reset LockoutReview Startup Screen Versions read onlyReach Settings FP Terminal SettingsLine Power Switching Input Terminal FunctionInput Terminal Delays Output Terminal DelaysJog Settings Preset SpeedsPreset Speed Mode Fwd/Rev DisableMotorized Pot Settings Emergency Off SettingsTrip Settings Cumulative Run TimerPhase Loss Low Current SettingsTorque Limit Settings SettingsFeedback Settings PG SettingsCommunication Settings Drooping ControlOverride Control Pattern RunReference Adjust S20 SettingsScan Receive Settings Scan Transmit SettingsMotor Settings Analog1Analog2 Vector Motor ModelBacklash Setup Scrolling Monitor SelectFrequency Control Jump FrequenciesFive Point Setting Low Output DisableEarth Fault FunctionDirect Access Parameters/Numbers Command Mode SelectionCommand Mode Automatic Accel/Decel #1Frequency Mode #1 Frequency Mode #1Direct Access Number F004 Function AM/FM Output Value at 100% EOI-Displayed Output Type Reset Reset Direct Access Number F007Direct Access Number F008 Direction of motor rotationAccel #1 Time AccelerationDecel #1 Time Maximum FrequencyLower Limit Frequency Motor #1 Base FrequencyPattern Direct Access Number F016 Direct Access Number F017Motor #1 Torque Boost Soft StallPreset Speed #1 Preset Speed #2Preset Speed #3 Preset Speed #4Preset Speed #5 Preset Speed #6Direct Access Number F101 Direct Access Number F102Speed Reach Frequency Speed Reach Frequency ToleranceST Signal Selection Direct Access Number F105Priority Selection Direct Access Number F106 Direct Access Number F107Input Terminal Priority Extended Terminal FunctionMotorized Pot Frequency at Power Down On Input Terminal AssignmentInput Terminal Assignment ST Input Terminal Assignment RES Input Terminal AssignmentS1 Input Terminal Assignment S2 Input Terminal AssignmentS4 Input Terminal Assignment S5 Input Terminal AssignmentS6 Input Terminal Assignment S7 Input Terminal Assignment Input Terminal 12 AssignmentInput Terminal 13 Assignment Input Terminal 14 Assignment Input Terminal 15 AssignmentInput Terminal 16 Assignment Page Page Snap Stop Control Enable TBD StripOutput Frequency Hold TBD OUT1 Output Terminal Assignment OUT2 Output Terminal AssignmentFL Output Terminal Assignment Output #4 Terminal AssignmentInput Terminal Delay OUT5 Terminal AssignmentOUT6 Terminal Assignment OUT7 Terminal AssignmentFunction ST Input Terminal Delay RES Input Terminal DelayS1 S4 Input Terminal Delay S5 S16 Input Terminal DelayOUT1 On Delay OUT2 On DelayFL On Delay OUT4 On DelayOUT6 On Delay OUT7 On DelayOUT1 Off Delay OUT2 Off DelayOUT4 Off Delay OUT5 Off DelayOUT6 Off Delay OUT7 Off DelayMotor #2 Max Output Voltage Motor #2 Torque BoostElectronic Thermal Protection #2 Motor #3 Base FrequencyMotor #3 Max Output Voltage Motor #3 Torque BoostElectronic Thermal Protection #3 Motor #4 Base FrequencyAdjustment Coefficient Adjustment CoefficientMotor #4 Max Output Voltage Motor #4 Torque BoostCustom V/f Five-Point Setting #1 Frequency Custom V/f Five-Point Setting #1 VoltageCustom V/f Five-Point Setting #2 Frequency Custom V/f Five-Point Setting #2 VoltageCustom V/f Five-Point Setting #3 Frequency Custom V/f Five-Point Setting #3 VoltageCustom V/f Five-Point Setting #4 Frequency Custom V/f Five-Point Setting #4 VoltageReference Priority Selection Reference Priority SelectionGain and Bias Settings VI/II Speed Reference Setpoint #1 %VI/II Speed Reference Setpoint #1 frequency VI/II Speed Reference Setpoint #2 % VI/II Speed Reference Setpoint #2 frequencyVI/II Torque Reference Setpoint #1 % VI/II Torque Reference Setpoint #2 %Frequency Mode #2 Mode #1/#2 Switching FrequencyMode #1/#2 Switching Frequency Analog Input FilterRR Speed Reference Setpoint #1 % RR Speed Reference Setpoint #1 frequencyRR Speed Reference Setpoint #2 % RR Speed Reference Setpoint #2 frequencyRR Torque Reference Setpoint #1 % RR Torque Reference Setpoint #2 %RX Speed Reference Setpoint #1 % RX Speed Reference Setpoint #1 frequencyDirect Access Number F218 RX Speed Reference Setpoint #2 %RX Speed Reference Setpoint #2 frequency RX Torque Reference Setpoint #1 %RX2 Speed Reference Setpoint #1 % RX2 Speed Reference Setpoint #1 frequencyDirect Access Number F224 RX2 Speed Reference Setpoint #2 %RX2 Speed Reference Setpoint #2 frequency RX2 Torque Reference Setpoint #1 %Direction/Gain/Bias Setting BIN Speed Reference Setpoint #1 %Direct Access Number F230 BIN Speed Reference Setpoint #1 frequencyBIN Speed Reference Setpoint #2 % BIN Speed Reference Setpoint #2 frequencyBIN Torque Reference Setpoint #2 % PG Speed Reference Setpoint #1 %PG Speed Reference Setpoint #1 frequency PG Speed Reference Setpoint #2 %PG Speed Reference Setpoint #2 frequency Startup FrequencyHz Dead Band Signal Run Frequency HysteresisEnd Frequency DC Injection Braking Start FrequencyHz Command Function DC Injection Braking TimeMotor Shaft Fixing Control Motor Shaft Stationary ControlJog Using the Control Terminal Strip Program ⇒ Frequency Setting Parameters ⇒ Jog SettingsJog Using the EOI Direct Access Number F260Jog Stop Control Jump Frequency #1Jump Frequency #1 Bandwidth Jump Frequency #2Preset Speed #8 Preset Speed #9Jump Frequency #3 Jump Frequency #3 BandwidthPreset Speed #10 Preset Speed #11Preset Speed #12 Preset Speed #13PWM Carrier Frequency Carrier-Frequency Derate Threshold FrequencyDerate Threshold Frequency KHz Break/Make STRidethrough Mode Dynamic Braking EnableNumber of Retries Overvoltage Stall Motor #1 Max Output VoltageSupply Voltage Compensation Dynamic Braking ResistanceDisable Forward Run/Disable Reverse Run DisableRidethrough Time Scan RateSearch Method Search InertiaDrooping Gain DroopingSpeed at Drooping Gain 0% Speed at Drooping Gain 100%Drooping Insensitive Torque Range Drooping Output FilterLight-Load High-Speed Operation Switching Lower-Limit Drooping ReferenceLight-load High-speed Operation Selection Switching Load Torque During Forward-Run Light-Load High-Speed Operation Load Wait TimeLight-Load High-Speed Operation Load Detection Time Light-Load High-Speed Operation Heavy-Load Detection TimeSwitching Load Torque During Reverse-Run Heavy-Load Torque During Forward DecelerationHeavy-Load Torque During Reverse Acceleration Heavy-Load Torque During Reverse DecelerationOn-Trip Powerline Switching At-Frequency Powerline SwitchingASD-side Switching Wait Time Commercial Power Wait TimeCommercial Power Switching Freq. Hold Time Feedback Source Delay FilterFeedback Source Proportional P GainFeedback Settings Differential D Gain PG Input PhasesUpper Deviation Limits Lower Deviation LimitsElectronic Gear Setting Position Loop GainPosition Completion Range Frequency Limit at PositionCurrent Control Integral Gain Speed Loop Proportional GainSpeed Loop Integral Gain Motor Counter DataUse Speed Mode Preset Speed Direction #1Preset Speed Direction #2 Preset Speed Direction #3Preset Speed Direction #6 Preset Speed Direction #7Preset Speed Direction #8 Preset Speed Direction #9Preset Speed Direction #12 Preset Speed Direction #13Preset Speed Direction #14 Preset Speed Direction #15Motor Constant 1 primary resistance Motor Constant 2 secondary resistanceMotor Constant 3 exciting inductance Motor Constant 4 load inertiaMotor Constant 3 Enable Torque CommandTorque Command Filter Motor CapacitySynchronized Torque Bias Input Tension Torque Bias InputLoad Sharing Gain Input Forward Speed Limit Input Forward Speed Limit LevelReverse Speed Limit Input Reverse Speed Limit LevelTorque Command Mode Speed Limit Torque RecoverySpeed Limit torque Reference Speed Limit Torque LevelPower Running Torque Limit #1 Regeneration Torque Limit Setting #1Driving Torque Limit #1 Regeneration Torque Limit #1Torque Limit Mode Regeneration Torque Limit #2Driving Torque Limit #3 Regeneration Torque Limit #3Torque Limit Mode Speed Dependent Stall Until Trip During Power OperationVI/II Bias Adjust Stall Prevention During RegenerationVI/II Gain Adjust RR Bias AdjustRR Gain Adjust RX Bias AdjustRX Gain Adjust RX2 Bias AdjustRX2 Gain Adjust Exciting Strengthening CoefficientOver Exciting Cooperation Current Vector ControlVoltage Vector Control Constant Vector ControlDead Time Compensation Enable Switching Frequency of Current/Voltage ControlCompensation Coefficient for Iron Loss Voltage Compensation Coefficient for Dead TimeDirect Access Number F500 Direct Access Number F501Accel #2 Time Decel #2 TimeDirect Access Number F502 Accel/Decel Pattern #1Acc/Dec Switching Frequency #1 Pattern Lower Limit AdjustmentPattern Upper Limit Adjustment Accel/Decel Pattern #2Accel/Decel Switching Frequency #2 Accel/Decel Lower Limit TimeAccel #3 Time Decel #3 TimeAccel/Decel Switching Frequency #3 Accel #4 TimeDecel #4 Time Accel/Decel Pattern #4Pattern Run Setup Pattern Run Mode Restart CommandDirect Access Number F520 Direct Access Number F521Group #1 Speed Repeat Factor Group #1 Speed #1 Pattern RunGroup #1 Speed #2 Group #1 Speed #3Group #1 Speed #8 Group #2 Speed Repeat FactorGroup #2 Speed #1 Group #2 Speed #2Group #3 Speed Repeat Factor Group #3 Speed #1Group #3 Speed #2 Group #3 Speed #3Pattern #1 Characteristics Pattern Run Group #4 Speed #1Group #4 Speed #2 Group #4 Speed #3Pattern #2 Characteristics Pattern Run Pattern #3 Characteristics Pattern RunPattern #4 Characteristics Pattern Run Pattern #5 Characteristics Pattern RunPattern #12 Characteristics Pattern Run Pattern #13 Characteristics Pattern RunPattern #14 Characteristics Pattern Run Pattern #15 Characteristics Pattern RunPattern Run #5 Run-Time Setting Pattern Run #6 Run-Time SettingPattern Run #7 Run-Time Setting Pattern Run #8 Run-Time SettingPattern Run #11 Run-Time Setting Pattern Run #12 Run-Time SettingPattern Run #13 Run-Time Setting Pattern Run #14 Run-Time SettingTrip Save at Power Down Enable Emergency Off Mode SettingsElectronic Thermal Protection #1 Overcurrent Stall LevelOutput Phase Loss Detection Emergency Off DC Injection Application TimeOL Reduction Starting Frequency Motor 150% OL Time LimitLow Current Trip Low Current Trip ThresholdLow Current Trip Threshold Time Short Circuit TestOvertorque Trip/Alarm Level Positive Torque Overtorque Trip/Alarm Level Negative TorqueOvertorque Trip Overtorque Detection TimeCumulative Run Timer Alarm Setting Abnormal Speed Detection Filter TimeOverspeed Detection Frequency Range Speed Drop Detection Frequency RangeBrake Trouble Internal Timer Overvoltage Stall LevelUndervoltage Trip Undervoltage Detection TimeRelease After Run Timer Earth Fault Alarm LevelEarth Fault Alarm Time Earth Fault Trip LevelAcc/Dec Base Frequency Adjustment Upper Limit Frequency AdjustmentAcceleration Time Adjustment Deceleration Time AdjustmentTorque Boost Adjustment Frequency Override Additive InputFrequency Override Multiplying Input AM Terminal Adjustment Analog 1 Terminal SettingAnalog 1 Terminal Adjustment Analog 2 Terminal SettingAnalog 2 Terminal Adjustment FP Terminal SettingFP Terminal Adjustment Frequency Display ResolutionAccel/Decel Special Display Resolution Prohibit Initializing User Parameters During TypeformInitialization GroupFeedback in Panel Mode Torque Limit GroupLED Option Override Multiplication Gain LOD Control and Stopping MethodLOD Restart Delay Time LOD Start TimeLOD Setpoint Boost Hz LOD Boost TimeParity ASD NumberRS232/RS485 Communications Time Out Time RS232/RS485 Communications Time-Out Action Communication IntervalTTL Master Output Reference Adjust Frequency Point SelectionCommunications Reference Setpoint #1 % Communications Speed Setpoint #1 frequency Communications Reference Setpoint #2 %Communications Speed Setpoint #2 frequency RS232/RS485 Baud RateRS232/RS485 Wire Count RS232/RS485 Response Delay TimeError RS232/RS485 Master OutputAlarms, Trips, and Troubleshooting Alarms and TripsAlarms Type Reset required select Clear run timerDynamic Braking Resistor PtStTrips/Faults User Notification CodesAtn DbOn177 Fault Screen Display Possible Causes 179 Viewing Trip Information Trip HistoryClearing a Trip Trip Monitor From ASDEnclosure Dimensions and Conduit Plate Information Enclosure Dimensions/Weight2010B 2015B 2025B 2035B 2055B 2080B2160B 2220B2270B 2330B420KB 425KB430KB 435KB185 186 Conduit Plate Information 188 Conduit Extender Box Installation Conduit Extender Box optionEOI Remote Mounting Remote EOI Required HardwareEOI Installation Precautions EOI Remote Mounting w/o the ASD-MTG-KITEOI Remote Mounting using the ASD-MTG-KIT EOI ASD-MTG-KIT Dimensions mountingCurrent/Voltage Specifications HP/Kw 100/110% 150% for ± 2 Hz Frequency SecsHP/Kw Ph 50/60 Current 130% for 150% for ± 2 Hz Frequency 110% SecsCurrent Current 150% VT130G7U HP/Kw±2 Hz Frequency 110% For 60 Secs For 120 Secs Cable/Terminal Specifications AmpsVT130G7U 4330B 4400B 300 500 Dynamic Braking Resistor Wire/Cable Specifications Link Reactor Information Model Number DCL Part DCL InductanceVT130G7U Number Amps 4160BG7 Optional Devices Device FunctionASD Multicom Option Boards G7 ASD Spare Parts Listing Volt 0.75 150 HP Spare Parts ListingVolt 0.75 150 HP PCB Spare Parts Listing Volt 1.0 350 HP Spare Parts Listing Volt 1.0 350 HP PCB Spare Parts Listing Volt 1.0 300 HP Spare Parts Listing Volt 1.0 300 HP PCB Spare Parts Listing Index 208 209 Iccdesigns 211 212 213 214 215