Toshiba G7 instruction

Alarms, Trips, and Troubleshooting	173
Alarms and Trips	173
Alarms	174
User Notification Codes	176
Trips/Faults	176
Enclosure Dimensions and Conduit Plate Information	182
Enclosure Dimensions/Weight	182
Conduit Plate Information	187
Conduit Extender Box (option)	189
EOI Remote Mounting	190
Current/Voltage Specifications	193
Cable/Terminal Specifications	195
Dynamic Braking Resistor Wire/Cable Specifications	198
Link Reactor Information	199
G7 Optional Devices	200
G7 ASD Spare Parts Listing	201

ii	G7 ASD Operation Manual

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Contents

Document Number Date March Introduction Important Notice Contacting Toshiba’s Customer Support Center Toshiba International Corporation About This Manual Manual’s Purpose and Scope Table of Contents Page General Safety Information Safety Alert SymbolSignal Words Special Symbols Equipment Warning Labels Qualified Personnel Equipment Inspection Disposal Installation PrecautionsHandling and Storage Location and Ambient Requirements Power Connections Mounting RequirementsConductor Routing and Grounding Protection System Integration Precautions System Setup RequirementsPersonnel Protection Operational and Maintenance Precautions Service Life Information Part Name Service Life Remarks CE Compliance Requirements EMC Installation GuidelinesCE Compliant Installation Guidelines General EMC Guidelines for Consideration G7 Filter Selection Table 230V 460V 600V Overload Protection Adjustment Motor CharacteristicsMotor Autotuning Pulse Width Modulation Operation Light Load Conditions Power Factor CorrectionOperation Above 60 Hz Motor/Load Combinations Load-produced Negative Torque Motor Braking Over-current Protection ASD CharacteristicsUsing Vector Control ASD Capacity Installation and Connections Installation Notes Circuit breaker configuration Mounting the ASD Connecting the ASD System Grounding ASD/Motor connection diagram Lead Length Specifications Startup and Test Control Default Default Function Term Input/Output Circuit ConfigSetting P24 Terminal Descriptions 250 VAC P24 RES RR G7 ASD Control CN2 Pin # CNU1 Pinout CNU1A Pinout CNU2 Pinout CNU2A Pinout CNU1/1A and CNU2/2A PinoutCN3 Pinout‘ Controller PCB CN7 Pinout Circuit Configurations Discrete input Typical Connection Diagram G7 typical connection diagram Command Mode and Frequency Mode Control Command Control F003 Frequency Control F004 Command and Frequency Control Selections Command Control Selections Override Operation Frequency Control Selections Use VI/II EOI Features Electronic Operator Interface EOI Operation G7 Electronic Operator Interface Initial Setup System OperationOperation Local Default Setting Changes Changed From Default screen Startup Wizard Requirements Adjust Accel/Decel Automatically? Command Source System Configuration and Menu Options Frequency Command ModeRoot Menus Panel Menu Monitor Mode PG Position Displays the Pulse Generator Position Accel/Decel #1 Settings Frequency SettingStandard Mode Selection Contrast adjustment Review Startup Screen Type ResetLockout Versions read only Line Power Switching Reach SettingsFP Terminal Settings Input Terminal Function Jog Settings Input Terminal DelaysOutput Terminal Delays Preset Speeds Motorized Pot Settings Preset Speed ModeFwd/Rev Disable Emergency Off Settings Phase Loss Trip SettingsCumulative Run Timer Low Current Settings Feedback Settings Torque Limit SettingsSettings PG Settings Override Control Communication SettingsDrooping Control Pattern Run Scan Receive Settings Reference AdjustS20 Settings Scan Transmit Settings Analog2 Motor SettingsAnalog1 Vector Motor Model Frequency Control Backlash SetupScrolling Monitor Select Jump Frequencies Earth Fault Five Point SettingLow Output Disable Function Command Mode Direct Access Parameters/NumbersCommand Mode Selection Automatic Accel/Decel #1 Frequency Mode #1 Frequency Mode #1Direct Access Number F004 Function AM/FM Output Value at 100% EOI-Displayed Output Direct Access Number F008 Type Reset ResetDirect Access Number F007 Direction of motor rotation Decel #1 Time Accel #1 TimeAcceleration Maximum Frequency Lower Limit Frequency Motor #1 Base FrequencyPattern Motor #1 Torque Boost Direct Access Number F016Direct Access Number F017 Soft Stall Preset Speed #1 Preset Speed #2 Preset Speed #5 Preset Speed #3Preset Speed #4 Preset Speed #6 Speed Reach Frequency Direct Access Number F101Direct Access Number F102 Speed Reach Frequency Tolerance ST Signal Selection Direct Access Number F105Priority Selection Input Terminal Priority Direct Access Number F106Direct Access Number F107 Extended Terminal Function Motorized Pot Frequency at Power Down On Input Terminal AssignmentInput Terminal Assignment S1 Input Terminal Assignment ST Input Terminal AssignmentRES Input Terminal Assignment S2 Input Terminal Assignment S4 Input Terminal Assignment S5 Input Terminal AssignmentS6 Input Terminal Assignment S7 Input Terminal Assignment Input Terminal 12 AssignmentInput Terminal 13 Assignment Input Terminal 14 Assignment Input Terminal 15 AssignmentInput Terminal 16 Assignment Page Page Snap Stop Control Enable TBD StripOutput Frequency Hold TBD FL Output Terminal Assignment OUT1 Output Terminal AssignmentOUT2 Output Terminal Assignment Output #4 Terminal Assignment OUT6 Terminal Assignment Input Terminal DelayOUT5 Terminal Assignment OUT7 Terminal Assignment Function S1 S4 Input Terminal Delay ST Input Terminal DelayRES Input Terminal Delay S5 S16 Input Terminal Delay FL On Delay OUT1 On DelayOUT2 On Delay OUT4 On Delay OUT1 Off Delay OUT6 On DelayOUT7 On Delay OUT2 Off Delay OUT6 Off Delay OUT4 Off DelayOUT5 Off Delay OUT7 Off Delay Electronic Thermal Protection #2 Motor #2 Max Output VoltageMotor #2 Torque Boost Motor #3 Base Frequency Electronic Thermal Protection #3 Motor #3 Max Output VoltageMotor #3 Torque Boost Motor #4 Base Frequency Motor #4 Max Output Voltage Adjustment CoefficientAdjustment Coefficient Motor #4 Torque Boost Custom V/f Five-Point Setting #2 Frequency Custom V/f Five-Point Setting #1 FrequencyCustom V/f Five-Point Setting #1 Voltage Custom V/f Five-Point Setting #2 Voltage Custom V/f Five-Point Setting #4 Frequency Custom V/f Five-Point Setting #3 FrequencyCustom V/f Five-Point Setting #3 Voltage Custom V/f Five-Point Setting #4 Voltage Reference Priority Selection Reference Priority Selection Gain and Bias Settings VI/II Speed Reference Setpoint #1 %VI/II Speed Reference Setpoint #1 frequency VI/II Torque Reference Setpoint #1 % VI/II Speed Reference Setpoint #2 %VI/II Speed Reference Setpoint #2 frequency VI/II Torque Reference Setpoint #2 % Mode #1/#2 Switching Frequency Frequency Mode #2Mode #1/#2 Switching Frequency Analog Input Filter RR Speed Reference Setpoint #1 % RR Speed Reference Setpoint #1 frequency RR Torque Reference Setpoint #1 % RR Speed Reference Setpoint #2 %RR Speed Reference Setpoint #2 frequency RR Torque Reference Setpoint #2 % RX Speed Reference Setpoint #1 % RX Speed Reference Setpoint #1 frequency RX Speed Reference Setpoint #2 frequency Direct Access Number F218RX Speed Reference Setpoint #2 % RX Torque Reference Setpoint #1 % RX2 Speed Reference Setpoint #1 % RX2 Speed Reference Setpoint #1 frequency RX2 Speed Reference Setpoint #2 frequency Direct Access Number F224RX2 Speed Reference Setpoint #2 % RX2 Torque Reference Setpoint #1 % Direction/Gain/Bias Setting BIN Speed Reference Setpoint #1 % BIN Speed Reference Setpoint #2 % Direct Access Number F230BIN Speed Reference Setpoint #1 frequency BIN Speed Reference Setpoint #2 frequency BIN Torque Reference Setpoint #2 % PG Speed Reference Setpoint #1 % PG Speed Reference Setpoint #2 frequency PG Speed Reference Setpoint #1 frequencyPG Speed Reference Setpoint #2 % Startup Frequency End Frequency Hz Dead Band SignalRun Frequency Hysteresis DC Injection Braking Start Frequency Motor Shaft Fixing Control Hz Command FunctionDC Injection Braking Time Motor Shaft Stationary Control Jog Using the EOI Jog Using the Control Terminal StripProgram ⇒ Frequency Setting Parameters ⇒ Jog Settings Direct Access Number F260 Jump Frequency #1 Bandwidth Jog Stop ControlJump Frequency #1 Jump Frequency #2 Jump Frequency #3 Preset Speed #8Preset Speed #9 Jump Frequency #3 Bandwidth Preset Speed #12 Preset Speed #10Preset Speed #11 Preset Speed #13 Derate Threshold Frequency KHz PWM Carrier FrequencyCarrier-Frequency Derate Threshold Frequency Break/Make ST Ridethrough Mode Dynamic Braking EnableNumber of Retries Supply Voltage Compensation Overvoltage StallMotor #1 Max Output Voltage Dynamic Braking Resistance Ridethrough Time Disable Forward Run/Disable Reverse RunDisable Scan Rate Drooping Gain Search MethodSearch Inertia Drooping Drooping Insensitive Torque Range Speed at Drooping Gain 0%Speed at Drooping Gain 100% Drooping Output Filter Light-Load High-Speed Operation Switching Lower-Limit Drooping ReferenceLight-load High-speed Operation Selection Light-Load High-Speed Operation Load Detection Time Switching Load Torque During Forward-RunLight-Load High-Speed Operation Load Wait Time Light-Load High-Speed Operation Heavy-Load Detection Time Heavy-Load Torque During Reverse Acceleration Switching Load Torque During Reverse-RunHeavy-Load Torque During Forward Deceleration Heavy-Load Torque During Reverse Deceleration ASD-side Switching Wait Time On-Trip Powerline SwitchingAt-Frequency Powerline Switching Commercial Power Wait Time Feedback Source Commercial Power Switching Freq. Hold TimeFeedback Source Delay Filter Proportional P Gain Upper Deviation Limits Feedback Settings Differential D GainPG Input Phases Lower Deviation Limits Position Completion Range Electronic Gear SettingPosition Loop Gain Frequency Limit at Position Speed Loop Integral Gain Current Control Integral GainSpeed Loop Proportional Gain Motor Counter Data Preset Speed Direction #2 Use Speed ModePreset Speed Direction #1 Preset Speed Direction #3 Preset Speed Direction #8 Preset Speed Direction #6Preset Speed Direction #7 Preset Speed Direction #9 Preset Speed Direction #14 Preset Speed Direction #12Preset Speed Direction #13 Preset Speed Direction #15 Motor Constant 3 exciting inductance Motor Constant 1 primary resistanceMotor Constant 2 secondary resistance Motor Constant 4 load inertia Torque Command Filter Motor Constant 3 EnableTorque Command Motor Capacity Synchronized Torque Bias Input Tension Torque Bias InputLoad Sharing Gain Input Reverse Speed Limit Input Forward Speed Limit InputForward Speed Limit Level Reverse Speed Limit Level Speed Limit torque Reference Torque Command ModeSpeed Limit Torque Recovery Speed Limit Torque Level Driving Torque Limit #1 Power Running Torque Limit #1Regeneration Torque Limit Setting #1 Regeneration Torque Limit #1 Driving Torque Limit #3 Torque Limit ModeRegeneration Torque Limit #2 Regeneration Torque Limit #3 VI/II Bias Adjust Torque Limit Mode Speed DependentStall Until Trip During Power Operation Stall Prevention During Regeneration RR Gain Adjust VI/II Gain AdjustRR Bias Adjust RX Bias Adjust RX2 Gain Adjust RX Gain AdjustRX2 Bias Adjust Exciting Strengthening Coefficient Voltage Vector Control Over Exciting CooperationCurrent Vector Control Constant Vector Control Compensation Coefficient for Iron Loss Dead Time Compensation EnableSwitching Frequency of Current/Voltage Control Voltage Compensation Coefficient for Dead Time Accel #2 Time Direct Access Number F500Direct Access Number F501 Decel #2 Time Direct Access Number F502 Accel/Decel Pattern #1 Pattern Upper Limit Adjustment Acc/Dec Switching Frequency #1Pattern Lower Limit Adjustment Accel/Decel Pattern #2 Accel #3 Time Accel/Decel Switching Frequency #2Accel/Decel Lower Limit Time Decel #3 Time Decel #4 Time Accel/Decel Switching Frequency #3Accel #4 Time Accel/Decel Pattern #4 Direct Access Number F520 Pattern Run SetupPattern Run Mode Restart Command Direct Access Number F521 Group #1 Speed #2 Group #1 Speed Repeat FactorGroup #1 Speed #1 Pattern Run Group #1 Speed #3 Group #2 Speed #1 Group #1 Speed #8Group #2 Speed Repeat Factor Group #2 Speed #2 Group #3 Speed #2 Group #3 Speed Repeat FactorGroup #3 Speed #1 Group #3 Speed #3 Group #4 Speed #2 Pattern #1 Characteristics Pattern RunGroup #4 Speed #1 Group #4 Speed #3 Pattern #4 Characteristics Pattern Run Pattern #2 Characteristics Pattern RunPattern #3 Characteristics Pattern Run Pattern #5 Characteristics Pattern Run Pattern #14 Characteristics Pattern Run Pattern #12 Characteristics Pattern RunPattern #13 Characteristics Pattern Run Pattern #15 Characteristics Pattern Run Pattern Run #7 Run-Time Setting Pattern Run #5 Run-Time SettingPattern Run #6 Run-Time Setting Pattern Run #8 Run-Time Setting Pattern Run #13 Run-Time Setting Pattern Run #11 Run-Time SettingPattern Run #12 Run-Time Setting Pattern Run #14 Run-Time Setting Electronic Thermal Protection #1 Trip Save at Power Down EnableEmergency Off Mode Settings Overcurrent Stall Level OL Reduction Starting Frequency Output Phase Loss DetectionEmergency Off DC Injection Application Time Motor 150% OL Time Limit Low Current Trip Threshold Time Low Current TripLow Current Trip Threshold Short Circuit Test Overtorque Trip Overtorque Trip/Alarm Level Positive TorqueOvertorque Trip/Alarm Level Negative Torque Overtorque Detection Time Overspeed Detection Frequency Range Cumulative Run Timer Alarm SettingAbnormal Speed Detection Filter Time Speed Drop Detection Frequency Range Undervoltage Trip Brake Trouble Internal TimerOvervoltage Stall Level Undervoltage Detection Time Earth Fault Alarm Time Release After Run TimerEarth Fault Alarm Level Earth Fault Trip Level Acceleration Time Adjustment Acc/Dec Base Frequency AdjustmentUpper Limit Frequency Adjustment Deceleration Time Adjustment Torque Boost Adjustment Frequency Override Additive InputFrequency Override Multiplying Input Analog 1 Terminal Adjustment AM Terminal AdjustmentAnalog 1 Terminal Setting Analog 2 Terminal Setting FP Terminal Adjustment Analog 2 Terminal AdjustmentFP Terminal Setting Frequency Display Resolution Initialization Accel/Decel Special Display ResolutionProhibit Initializing User Parameters During Typeform Group LED Option Override Multiplication Gain Feedback in Panel ModeTorque Limit Group LOD Control and Stopping Method LOD Setpoint Boost Hz LOD Restart Delay TimeLOD Start Time LOD Boost Time Parity ASD NumberRS232/RS485 Communications Time Out Time RS232/RS485 Communications Time-Out Action Communication IntervalTTL Master Output Reference Adjust Frequency Point SelectionCommunications Reference Setpoint #1 % Communications Speed Setpoint #2 frequency Communications Speed Setpoint #1 frequencyCommunications Reference Setpoint #2 % RS232/RS485 Baud Rate Error RS232/RS485 Wire CountRS232/RS485 Response Delay Time RS232/RS485 Master Output Alarms, Trips, and Troubleshooting Alarms and Trips Alarms Type Reset required select Clear run timer Dynamic Braking Resistor PtSt Atn Trips/FaultsUser Notification Codes DbOn 177 Fault Screen Display Possible Causes 179 Viewing Trip Information Trip History Clearing a Trip Trip Monitor From ASD 2010B 2015B 2025B Enclosure Dimensions and Conduit Plate InformationEnclosure Dimensions/Weight 2035B 2055B 2080B 2270B 2160B2220B 2330B 430KB 420KB425KB 435KB 185 186 Conduit Plate Information 188 Conduit Extender Box Installation Conduit Extender Box option EOI Remote Mounting Remote EOI Required Hardware EOI Installation Precautions EOI Remote Mounting w/o the ASD-MTG-KIT EOI Remote Mounting using the ASD-MTG-KIT EOI ASD-MTG-KIT Dimensions mounting HP/Kw Ph 50/60 Current/Voltage SpecificationsHP/Kw 100/110% 150% for ± 2 Hz Frequency Secs Current 130% for 150% for ± 2 Hz Frequency 110% Secs Current Current 150% VT130G7U HP/Kw±2 Hz Frequency 110% For 60 Secs For 120 Secs Cable/Terminal Specifications AmpsVT130G7U 4330B 4400B 300 500 Dynamic Braking Resistor Wire/Cable Specifications VT130G7U Number Amps Link Reactor InformationModel Number DCL Part DCL Inductance 4160B G7 Optional Devices Device FunctionASD Multicom Option Boards G7 ASD Spare Parts Listing Volt 0.75 150 HP Spare Parts Listing Volt 0.75 150 HP PCB Spare Parts Listing Volt 1.0 350 HP Spare Parts Listing Volt 1.0 350 HP PCB Spare Parts Listing Volt 1.0 300 HP Spare Parts Listing Volt 1.0 300 HP PCB Spare Parts Listing Index 208 209 Iccdesigns 211 212 213 214 215

Toshiba G7 manual

Models: G7