Fagor America CNC8070 manual

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Fagor America CNC8070 manual

Contents

CNC Page ‡ ‡ ‡ Operating manual Page E L I M I N a R Y W a R N I N G S Page D E Chapter Manual JOG MODE. Tool Calibration Chapter MDI Mode CNC Chapter Diagnosis Page About this Manual Page Software options GP model ModelPage Feature Version History Software V2.01January Software V2.03April Software V3.01July We declare SafetyManufacturer Electromagnetic compatibilityPage Safety Conditions Protections of the Unit Itself Precautions During Repair Page Service contracts Excluding clausesPage Material Returning Terms Page Additional Remarks Page Related Documentation Page CNC configuration. Hardware Monitor, keyboard and operator panelModules Network connection Ethernet Turning the CNC on and off Turning the CNC onTurning the CNC off Emergency shutdown with battery Keys associated with the information on the screen Using the screensDescription of the keys Softkeys Keyboard layout Work modesNumeric keypad Alphanumeric keyboard Description of the operator panel JOG keysFeed selectors Spindle control Execution keysExternal devices Directory structure Fagor MTB Machine Tool Builder directory PLC Users directory HOW to Operate the CNC Screen description Detailed description of the CNC status bar CH1 G G R G CH2 W W W W CH3 R G R G CH4 W G W R How to access to the operating modes Accessing the operating modes from the keyboardOperating modes Task window Moving around in the task window Description of the various operating modes Tuning mode. Setup assistance Machine parameter table Using the keyboard Dialog boxes Windows for warnings and errors Fatal Error File selection window Move around in the window Creating a new file How to search an element from the listTo select a file from the list Sorting the list of files File search To end the search and close the dialog box Calculator Calculator looks like thisOperations history Softkey menu Work units Variables for the calculator Defining expressionsQuick parenthesis insertion Constants Extended functions CNC Keyboard shortcuts Operations at the interfaceCNC keys Program editor CTRL+TAB CNC Automatic mode selection Operations in automatic mode Displaying the automatic mode Standard configuration Description of the screens Data screenGraphic screen Description of the general status bar Channel synchronization window Led Meaning Program selection Icon description vertical softkeysList of icons Begin tool inspection Data screen Softkey menus Data screen softkeys First blockKeys to move the cursor Keys for selecting a program Stop conditionSubroutine selection Last block Number of times Block search Stop block Automatic search Starting block Find text Go to lineFind text Graphic screen Description of the graphics windowKeys for selecting the point of view Softkey menus of the graphics window Graphic screen softkeys Type of graphics Zoom Dimensions Edit DimensionsDimensions Automatic Keys for setting the dimensions Point of view Point of view EditKeys for defining the point of view Measurement Clear screen Colors Edit ColorsColors Apply Keys for defining colors Options Option Print setup Print configurationReal coordinates Program selection and execution Program selection Interrupting the execution Program executionStart executing Stop the execution Reposition the axes and the spindle Rigid tapping and tool inspection modeTool inspection Reposition the axes Restore the spindle turning direction Block search and program execution CNC Jog manual mode selection Operations in this work mode Appearance of the Manual JOG mode Manual JOG Mode Description of a typical screen of this work mode Load zero offset or fixture offset tables Vertical softkey menu iconsDisplay units millimeters/inches Tool calibration Manual home search Operations with the axesHome search Automatic home search Jogging the axes FeedratesType Continuous JOG Incremental JOGSelector position Distance Jogging the axes with handwheels General handwheel Individual handwheel Moving an axis to a particular position coordinate Feedrate behavior Coordinate preset Spindle control Customizing the keys Tool selection and tool change Definition of cutting conditions Automatic loading of zero offsets or fixture offset tables CNC Semi-automatic calibration Types of calibrationManual calibration Automatic calibration Geometrical configuration of plane type axes Geometrical configuration of the axes plane or trihedronGeometrical configuration of trihedron type axes Configuration of plane type axes. The longitudinal axis Selecting a tool Manual calibration. Calibration without a probeTool calibration Calibration in a mill model Validating the calibration Definition of dataCalibration in a lathe model For a lathe tool Tool calibration steps For a milling tool Data MeaningConsiderations for the offsets Semi-automatic calibration. Calibration with a probe Tool calibration Prbmove Mill or lathe model trihedron geometrical configuration Automatic calibration with a probe and a canned cycleSelect another position for the probe To calibrate the length, radius and wears of a milling tool Number of cutters of the tool This icon sets the number of axes to calibrate on Lathe model plane geometrical configuration Definition of data Selecting the editing and simulation mode What can you do in this work mode? EDITING-SIMULATION Mode Appearance of the editing simulation Windows of the editing-simulation mode General screen description Window description Continuous or single block mode Reset simulationChannel change for the editing and simulation mode Start simulation Simulation setup Time estimates Editing window Description of the editing window Softkey menu of the editing window CNC language Program editingAvailable editing modes Conversational editor for canned cycles Layer description area DXF file configurationImport DXF files Layer priority and offset Syntax errors when editing Errors while editingErrors after a syntax check Editing window softkeys Open program File Save File Restore originalFile File Save as File Print UndoFile Include program File Import Operations with blocks Cut Operations with blocksOperations with blocks Copy Operations with blocks Paste Find/replace Find/replace Set aspect CustomizingCustomizing Appearance looks Customizing Auto-Save / Manual save Customizing TEACH-IN parameters Customizing Autonumbering on / Autonumbering OFFCustomizing Autonumbering parameters Show / Hide cycles and profiles Profile editor Canned cycles TEACH-IN on / TEACH-IN OFF Graphics window 113 Simulation options Single block mode of simulationProgram simulation Tool radius compensation Software limits Cancel channel synchronizationConditional stop during simulation Block jump Simulation errors They interrupt the simulation of the program Graphic window softkeys 118 119 120 To move the cursor through the data 122 123 124 Speed Speed Edit Program window Description of the program window Softkey menus of the program window Program window softkeys 129 130 131 Statistics window Description of the statistics window Single block mode Time estimatesSimulation options Profile editor 135 Operating procedure Data editing Displaying incomplete sections Profile definition Circular profile definition Validate Rectangular profile definition Lx, Ly Defining any profile Definition of a straight section Definition of a curved section clockwise or counterclockwise Modify a profile and insert corners Corner definition Keys to select a corner Display area Work plane definition 10 End Profile editor. Example End of editing Definition of a profile without rounding Rounding definition a and B Profile definition MDI mode selection Operations in MDI mode Appearance of the MDI mode MDI Mode Standard window Full screen Standard MDI window Description Block execution Block editing and executionBlock editing Keys for selecting a block from history Full MDI screen 157 Block execution Saving a block Save the blocks as a program 160 User Tables User table selection Appearance of the table mode User Tables Select axes Accessing the tables of other channelsInitialize table Save tool Recall table Print table Zero offset tables PLC offsetAbsolute zero offsets Fixture table Fixture offset Arithmetic parameter tables Arithmetic parameters Operations with tables Keys for editing the table data Recall a table Save and recall tablesSaving a table Keys for selecting a data file It is used to find text or a value in the table Tool and Magazine Table Selecting the tool tables and magazine tables Showing tables and common operations Table selectionSimultaneous operations for all the tables Search for a text in the tables Define the search criteria Considerations for saving and loading tables Save and load the tablesSave the tables File Recall the tables Order sequence to follow when loading the different tablesOrder sequence to follow when loading the tables one by one Loading all the tables at the same time Printing the tables Tool table About the toolsGround tools Description of the icons of the vertical softkey menu 179 Tool number How to move around on the tool listTool list Tool name Description of the tool data Configuring the tool data displayDescription of the tool data Tool identification Tool offsets Tool nameTool family Tool status Offset selection Hotkey AccessTool geometry Operation type and tool Axis orientation in turning Location code or tool calibration pointTool-holder orientation Tool length Machining directionIcon Machining direction Tool radius RpW Tool tip radius wear Cutter widthRp Tool tip radius Lc Cutting length Tool life monitoring Tool magazine Special CustomComment Data 1 / Data Initialize table Operations with the tool tableEditing the tool table Adding/removing a tool to/from the list Active-tools table Tool listingActive tools Changing the tool of the spindle Table for the status of the tool change process Table for Magazine table Unloading the tool from the magazine Load / unload a tool to / from the tool changer armLoading a tool into the magazine Save table Resetting the magazine Enabling and disabling a magazine positionMagazine information Remaining life List of magazine positionsMagazine position Tool family Change status Magazine informationMagazine status Tools in the changer arm Tool information Magazine data Operations with the magazine table Loading / unloading tools to / from the magazineLoading a tool Magazine management using the positions list Magazine management using the Unload tool softkeyUnloading a tool Load / unload a tool to / from the tool changer arm 202 Utilities Mode Utilities mode selection Appearance of the utilities mode Utilities Mode Screen description Icon Description Folder treeList of files Keys to select a folder Attributes. Modifiable and hidden files Select files from the list List of icons Hidden file Remove file Utilities Softkeys Sorted by Search in files Find in file Select all Invert selectionNew folder Machine parameters Protection passwordsGeneral password Customizing How to set the protection passwords Keys to set the passwordMachine parameters for kinetics Making a data backup Data safety backup. Backup RestoreConfiguring backup options Restoring data from a backup file 216 PLC Appearance of the PLC mode PLC Keys for selecting a service Show/hide the service window Go to file Programs service PLC projectFiles of the PLC project PLC project softkeys PLC project Add filePLC project Generate PLC Files of the PLC project PLC Softkey Program editing Editor description Program editing softkeys Analyze 226 227 Customizing Save always & Not always Program monitoring Description of the monitoring window Program monitoring softkeys Commands service Options of the Commands service softkeys Outputs service Description of the outputs service Outputs Checking info Options of the Outputs serviceOutputs Compiling info Outputs Search info Logic analyzer service Description of the logic analizer Editing logic analyzer data Start distance / Trigger distance Reference distanceTrace status Load the configuration Save, load and reset the analyzer configurationSave the configuration Initialize the configuration Execute and analyze trace Customize the appearance of the logic analyzer Monitoring service Description of the monitoring service Registers TimersDescription of resource tables Binary resources Definition of the table resources Data entry Options of the Monitoring service softkeys Cross references service Outputs Options of the Cross reference service softkeysInputs Marks Statistics service Statistics Options of the Statistics service softkeys Refresh Messages service Options of the Messages service softkeys Editing the message and error table ErrorsMessages Displaying PLC messages Message windowFile with additional information Displaying PLC errors Error window Save, load and print a message and error table Load table 254 Machine Parameters Selecting the machine parameter tables Parameter setting Appearance of the machine parameter tables Validate table Activate TEACH-IN Parameter table description Function setting table Compensation table Data editing and validation Parameter typesData validation 264 265 266 Bode diagram Oscilloscope Selection of setup assistance Circularity roundness test How to access the oscilloscope Setup assistance Oscilloscope functionOscilloscope Graphics window Interface descriptionVariables to be displayed Data area Trigger data Machine parameters to be set Softkey menu Horizontal softkey menu Focus on the WIN field Vertical softkey menuFocus on a variable of a channel Focus on the T/Div field Focus on the C1 or C2 field Focus on the parameter name field Configuration screen Parameter selection and increase/decrease Operation Configure and execute the oscilloscope functionOperating procedure Recommendations Machine parameter editing Axis or spindle machine parameters that may be edited Variables that may be modified at the Sercos drive RP4 Save Saving, loading and resetting the condigurationsReset Load Bode diagram How to access the Bode diagramSetup assistance Bode Default ones. Use the Options softkey to change them Horizontal softkey menu offers the following options 283 Axis color Grid color How to access the circularity roundness test Setup assistance Circularity roundnessCircularity roundness test Graphics window Movement subroutine Graphic environment data to be configuredData area Parameters to be set Panel Configuring and executing the circularity roundness test How to execute the circularity roundness testMove through the data Configure the graphic environment Initialize the data Execute the associated subroutine Define and execute the movement subroutineSubroutine associated with the circularity test Example of a subroutine Continuous point capture Data capture for the graphicSimple data capture Stop the point capture Selection of the parameters to be displayed Adjustment of the machine parameters involvedHow to select the parameters Save the value of the parameters Password-protected parameters Initialize the value of the parameters Validate the changes and save the configuration used Save and load the configurationValidate the parameters Machine parameters that may be modified Parameter Units UpdateUnits Update General machine parameters Ddssetup DDSSetup mode selection Appearance of the DDSSetup mode Ddssetup 299 Error management service Drive accessing level changeParameters and variables service Monitoring service List of drives Command bar Executing commands of the driveConsulting and modifying drive variables 303 Changing the drives accessing level List of variables and parameters Parameters and variables- serviceSelection of the elements to be displayed Editing the values How to make a backup copy of the data Error management- service Disabling the errors Monitoring- service List of variables or parametersMonitoring the status of variables or parameters Information- service Monitoring the status of the operations of the drive Type of inputs and outputs DR. OK PROG. OK Command generator 312 Diagnosis mode selection Diagnosis Appearance of the diagnosis mode Diagnosis After selecting an element of the configuration Update data Configuration diagnosis System diagnosis Software diagnosis Module information Hardware diagnosis. can bus and Sercos Sercos bus configurationCan bus configuration Detailed information of the selected group General information about the bus Error informationSercos diagnosis General information Save the can configuration for the start-up test Save the can configurationVerify the can configuration during power-up Generate a report with the system information Generate a report with 323 324