Manuals / Fagor America / Computer Equipment / Computer Hardware

Fagor America CNC8070 manual Precautions During Repair

Models: CNC8070

1 358

Download 358 pages 2.35 Kb

Page 25

PRECAUTIONS DURING REPAIR

Do not get into the inside of the unit.

Only personnel authorized by Fagor Automation may manipulate the inside of this unit.

Do not handle the connectors with the unit connected to AC power.

Before manipulating the connectors (inputs/outputs, feedback, etc.) make sure that the unit is not connected to AC power.

SAFETY SYMBOLS

Symbols that may appear on the manual.

Symbol of danger or prohibition.

It indicates actions or operations that may hurt people or damage products.

Warning symbol.

It indicates situations that certain operations could cause and the suggested actions to prevent them.

Obligation symbol.

It indicates actions and operations that must be carried out.

i	Information symbol.
	It indicates notes, warnings and advises.

Symbols that the product may carry.

Ground protection symbol.

It indicates that that point must be under voltage.

Safety conditions

CNC 8070

(SOFT V03.0X)

XIII

Image 25

Fagor America CNC8070 manual Precautions During Repair

Contents

CNC Page ‡ ‡ ‡ Operating manual Page E L I M I N a R Y W a R N I N G S Page D E Chapter Manual JOG MODE. Tool Calibration Chapter MDI Mode CNC Chapter Diagnosis Page About this Manual Page GP model Model Software optionsPage Version History FeatureSoftware V2.01January Software V2.03April Software V3.01July Manufacturer SafetyWe declare Electromagnetic compatibilityPage Safety Conditions Protections of the Unit Itself Precautions During Repair Page Excluding clauses Service contractsPage Material Returning Terms Page Additional Remarks Page Related Documentation Page Monitor, keyboard and operator panel CNC configuration. HardwareModules Network connection Ethernet Turning the CNC on Turning the CNC on and offTurning the CNC off Emergency shutdown with battery Description of the keys Using the screensKeys associated with the information on the screen SoftkeysWork modes Keyboard layoutNumeric keypad Alphanumeric keyboard JOG keys Description of the operator panelFeed selectors Execution keys Spindle controlExternal devices Fagor Directory structurePLC MTB Machine Tool Builder directoryUsers directory Screen description HOW to Operate the CNCDetailed description of the CNC status bar CH1 G G R G CH2 W W W W CH3 R G R G CH4 W G W R Accessing the operating modes from the keyboard How to access to the operating modesOperating modes Moving around in the task window Task windowDescription of the various operating modes Machine parameter table Tuning mode. Setup assistanceDialog boxes Using the keyboardFatal Error Windows for warnings and errorsMove around in the window File selection windowTo select a file from the list How to search an element from the listCreating a new file Sorting the list of filesTo end the search and close the dialog box File searchCalculator looks like this CalculatorOperations history Work units Softkey menuQuick parenthesis insertion Defining expressionsVariables for the calculator ConstantsExtended functions CNC Operations at the interface Keyboard shortcutsCNC keys CTRL+TAB Program editorCNC Operations in automatic mode Automatic mode selectionStandard configuration Displaying the automatic modeData screen Description of the screensGraphic screen Description of the general status bar Led Meaning Channel synchronization windowList of icons Icon description vertical softkeysProgram selection Begin tool inspectionData screen Softkey menus First block Data screen softkeysKeys to move the cursor Subroutine selection Stop conditionKeys for selecting a program Last blockNumber of times Stop block Block searchStarting block Automatic searchGo to line Find textFind text Description of the graphics window Graphic screenKeys for selecting the point of view Softkey menus of the graphics window Type of graphics Graphic screen softkeysZoom Dimensions Automatic DimensionsDimensions Edit Keys for setting the dimensionsPoint of view Edit Point of viewKeys for defining the point of view Clear screen MeasurementColors Apply ColorsColors Edit Keys for defining colorsOptions Print configuration Option Print setupReal coordinates Program selection Program selection and executionStart executing Program executionInterrupting the execution Stop the executionTool inspection Rigid tapping and tool inspection modeReposition the axes and the spindle Reposition the axesRestore the spindle turning direction Block search and program execution CNC Operations in this work mode Jog manual mode selectionManual JOG Mode Appearance of the Manual JOG modeDescription of a typical screen of this work mode Display units millimeters/inches Vertical softkey menu iconsLoad zero offset or fixture offset tables Tool calibrationHome search Operations with the axesManual home search Automatic home searchFeedrates Jogging the axesType Incremental JOG Continuous JOGSelector position Distance General handwheel Jogging the axes with handwheelsIndividual handwheel Feedrate behavior Moving an axis to a particular position coordinateCoordinate preset Customizing the keys Spindle controlTool selection and tool change Definition of cutting conditions Automatic loading of zero offsets or fixture offset tables CNC Manual calibration Types of calibrationSemi-automatic calibration Automatic calibrationGeometrical configuration of trihedron type axes Geometrical configuration of the axes plane or trihedronGeometrical configuration of plane type axes Configuration of plane type axes. The longitudinal axisTool calibration Manual calibration. Calibration without a probeSelecting a tool Calibration in a mill modelCalibration in a lathe model Definition of dataValidating the calibration For a lathe toolFor a milling tool Data Meaning Tool calibration stepsConsiderations for the offsets Tool calibration Semi-automatic calibration. Calibration with a probePrbmove Automatic calibration with a probe and a canned cycle Mill or lathe model trihedron geometrical configurationSelect another position for the probe Number of cutters of the tool To calibrate the length, radius and wears of a milling toolThis icon sets the number of axes to calibrate on Lathe model plane geometrical configuration Definition of data What can you do in this work mode? Selecting the editing and simulation modeAppearance of the editing simulation EDITING-SIMULATION ModeGeneral screen description Windows of the editing-simulation modeWindow description Channel change for the editing and simulation mode Reset simulationContinuous or single block mode Start simulationTime estimates Simulation setupDescription of the editing window Editing windowSoftkey menu of the editing window Available editing modes Program editingCNC language Conversational editor for canned cyclesImport DXF files DXF file configurationLayer description area Layer priority and offsetErrors while editing Syntax errors when editingErrors after a syntax check Open program Editing window softkeysFile File Restore originalFile Save File Save asFile Include program UndoFile Print File ImportOperations with blocks Copy Operations with blocksOperations with blocks Cut Operations with blocks PasteFind/replace Find/replaceCustomizing Appearance looks CustomizingSet aspect Customizing Auto-Save / Manual saveCustomizing Autonumbering parameters Customizing Autonumbering on / Autonumbering OFFCustomizing TEACH-IN parameters Show / Hide cycles and profilesProfile editor Canned cycles TEACH-IN on / TEACH-IN OFF Graphics window 113 Program simulation Single block mode of simulationSimulation options Tool radius compensationConditional stop during simulation Cancel channel synchronizationSoftware limits Block jumpThey interrupt the simulation of the program Simulation errorsGraphic window softkeys 118 119 120 To move the cursor through the data 122 123 124 Speed Edit SpeedDescription of the program window Program windowSoftkey menus of the program window Program window softkeys 129 130 131 Description of the statistics window Statistics windowTime estimates Single block modeSimulation options Profile editor 135 Operating procedure Displaying incomplete sections Data editingProfile definition Validate Circular profile definitionLx, Ly Rectangular profile definitionDefinition of a straight section Defining any profileDefinition of a curved section clockwise or counterclockwise Modify a profile and insert corners Keys to select a corner Corner definitionDisplay area Work plane definition 10 End End of editing Profile editor. ExampleRounding definition a and B Definition of a profile without roundingProfile definition Operations in MDI mode MDI mode selectionMDI Mode Appearance of the MDI modeFull screen Standard windowDescription Standard MDI windowBlock editing Block editing and executionBlock execution Keys for selecting a block from historyFull MDI screen 157 Saving a block Block executionSave the blocks as a program 160 User table selection User TablesUser Tables Appearance of the table modeInitialize table Accessing the tables of other channelsSelect axes Save toolPrint table Recall tablePLC offset Zero offset tablesAbsolute zero offsets Fixture offset Fixture tableArithmetic parameters Arithmetic parameter tablesKeys for editing the table data Operations with tablesSaving a table Save and recall tablesRecall a table Keys for selecting a data fileIt is used to find text or a value in the table Selecting the tool tables and magazine tables Tool and Magazine TableTable selection Showing tables and common operationsSimultaneous operations for all the tables Define the search criteria Search for a text in the tablesSave the tables Save and load the tablesConsiderations for saving and loading tables FileOrder sequence to follow when loading the tables one by one Order sequence to follow when loading the different tablesRecall the tables Loading all the tables at the same timePrinting the tables About the tools Tool tableGround tools Description of the icons of the vertical softkey menu 179 Tool list How to move around on the tool listTool number Tool nameDescription of the tool data Configuring the tool data displayDescription of the tool data Tool identificationTool family Tool nameTool offsets Tool statusTool geometry Hotkey AccessOffset selection Operation type and toolLocation code or tool calibration point Axis orientation in turningTool-holder orientation Icon Machining direction Machining directionTool length Tool radiusRp Tool tip radius Cutter widthRpW Tool tip radius wear Lc Cutting lengthTool magazine Tool life monitoringComment CustomSpecial Data 1 / DataEditing the tool table Operations with the tool tableInitialize table Adding/removing a tool to/from the listTool listing Active-tools tableActive tools Changing the tool of the spindle Table for Table for the status of the tool change processMagazine table Loading a tool into the magazine Load / unload a tool to / from the tool changer armUnloading the tool from the magazine Save tableEnabling and disabling a magazine position Resetting the magazineMagazine information Magazine position List of magazine positionsRemaining life Tool familyMagazine status Magazine informationChange status Tools in the changer armMagazine data Tool informationLoading / unloading tools to / from the magazine Operations with the magazine tableLoading a tool Magazine management using the Unload tool softkey Magazine management using the positions listUnloading a tool Load / unload a tool to / from the tool changer arm 202 Utilities mode selection Utilities ModeUtilities Mode Appearance of the utilities modeScreen description List of files Folder treeIcon Description Keys to select a folderSelect files from the list Attributes. Modifiable and hidden filesList of icons Remove file Hidden fileSorted by Utilities SoftkeysFind in file Search in filesInvert selection Select allNew folder General password Protection passwordsMachine parameters CustomizingKeys to set the password How to set the protection passwordsMachine parameters for kinetics Configuring backup options Data safety backup. Backup RestoreMaking a data backup Restoring data from a backup file216 PLC PLC Appearance of the PLC modeKeys for selecting a service Go to file Show/hide the service windowPLC project Programs serviceFiles of the PLC project PLC project Add file PLC project softkeysPLC project Generate PLC Files of the PLC project PLC Softkey Editor description Program editingAnalyze Program editing softkeys226 227 Customizing Save always & Not always Description of the monitoring window Program monitoringProgram monitoring softkeys Options of the Commands service softkeys Commands serviceDescription of the outputs service Outputs serviceOutputs Compiling info Options of the Outputs serviceOutputs Checking info Outputs Search infoDescription of the logic analizer Logic analyzer serviceEditing logic analyzer data Reference distance Start distance / Trigger distanceTrace status Save the configuration Save, load and reset the analyzer configurationLoad the configuration Initialize the configurationExecute and analyze trace Customize the appearance of the logic analyzer Description of the monitoring service Monitoring serviceDescription of resource tables TimersRegisters Binary resourcesData entry Definition of the table resourcesOptions of the Monitoring service softkeys Cross references service Inputs Options of the Cross reference service softkeysOutputs MarksStatistics Statistics serviceRefresh Options of the Statistics service softkeysMessages service Options of the Messages service softkeys Errors Editing the message and error tableMessages Message window Displaying PLC messagesFile with additional information Error window Displaying PLC errorsLoad table Save, load and print a message and error table254 Selecting the machine parameter tables Machine ParametersParameter setting Appearance of the machine parameter tables Validate table Activate TEACH-IN Parameter table description Function setting table Compensation table Parameter types Data editing and validationData validation 264 265 266 Oscilloscope Bode diagramCircularity roundness test Selection of setup assistanceSetup assistance Oscilloscope function How to access the oscilloscopeOscilloscope Variables to be displayed Interface descriptionGraphics window Data areaMachine parameters to be set Trigger dataHorizontal softkey menu Softkey menuFocus on a variable of a channel Vertical softkey menuFocus on the WIN field Focus on the T/Div fieldFocus on the parameter name field Focus on the C1 or C2 fieldParameter selection and increase/decrease Configuration screenOperating procedure Configure and execute the oscilloscope functionOperation RecommendationsAxis or spindle machine parameters that may be edited Machine parameter editingRP4 Variables that may be modified at the Sercos driveReset Saving, loading and resetting the condigurationsSave LoadHow to access the Bode diagram Bode diagramSetup assistance Bode Default ones. Use the Options softkey to change them Horizontal softkey menu offers the following options 283 Axis color Grid color Setup assistance Circularity roundness How to access the circularity roundness testCircularity roundness test Graphics window Data area Graphic environment data to be configuredMovement subroutine Parameters to be setPanel How to execute the circularity roundness test Configuring and executing the circularity roundness testMove through the data Initialize the data Configure the graphic environmentSubroutine associated with the circularity test Define and execute the movement subroutineExecute the associated subroutine Example of a subroutineSimple data capture Data capture for the graphicContinuous point capture Stop the point captureHow to select the parameters Adjustment of the machine parameters involvedSelection of the parameters to be displayed Save the value of the parametersInitialize the value of the parameters Password-protected parametersSave and load the configuration Validate the changes and save the configuration usedValidate the parameters Units Update Parameter Units UpdateMachine parameters that may be modified General machine parametersDDSSetup mode selection DdssetupDdssetup Appearance of the DDSSetup mode299 Parameters and variables service Drive accessing level changeError management service Monitoring serviceList of drives Executing commands of the drive Command barConsulting and modifying drive variables 303 Changing the drives accessing level Selection of the elements to be displayed Parameters and variables- serviceList of variables and parameters Editing the valuesHow to make a backup copy of the data Disabling the errors Error management- serviceList of variables or parameters Monitoring- serviceMonitoring the status of variables or parameters Monitoring the status of the operations of the drive Information- serviceDR. OK PROG. OK Type of inputs and outputsCommand generator 312 Diagnosis Diagnosis mode selectionDiagnosis Appearance of the diagnosis modeAfter selecting an element of the configuration Update data System diagnosis Configuration diagnosisModule information Software diagnosisCan bus configuration Sercos bus configurationHardware diagnosis. can bus and Sercos Detailed information of the selected groupSercos diagnosis Error informationGeneral information about the bus General informationSave the can configuration Save the can configuration for the start-up testVerify the can configuration during power-up Generate a report with Generate a report with the system information323 324