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Fagor America CNC8070 manual

Models: CNC8070

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Fagor America CNC8070 manual

Contents

CNC Page ‡ ‡ ‡ Operating manual Page E L I M I N a R Y W a R N I N G S Page D E Chapter Manual JOG MODE. Tool Calibration Chapter MDI Mode CNC Chapter Diagnosis Page About this Manual Page Software options GP model ModelPage Feature Version HistorySoftware V2.01January Software V2.03April Software V3.01July Safety ManufacturerWe declare Electromagnetic compatibilityPage Safety Conditions Protections of the Unit Itself Precautions During Repair Page Service contracts Excluding clausesPage Material Returning Terms Page Additional Remarks Page Related Documentation Page Monitor, keyboard and operator panel CNC configuration. HardwareModules Network connection Ethernet Turning the CNC on Turning the CNC on and offTurning the CNC off Emergency shutdown with battery Using the screens Description of the keysKeys associated with the information on the screen SoftkeysWork modes Keyboard layoutNumeric keypad Alphanumeric keyboard JOG keys Description of the operator panelFeed selectors Execution keys Spindle controlExternal devices Directory structure FagorMTB Machine Tool Builder directory PLCUsers directory HOW to Operate the CNC Screen descriptionDetailed description of the CNC status bar CH1 G G R G CH2 W W W W CH3 R G R G CH4 W G W R Accessing the operating modes from the keyboard How to access to the operating modesOperating modes Task window Moving around in the task windowDescription of the various operating modes Tuning mode. Setup assistance Machine parameter tableUsing the keyboard Dialog boxesWindows for warnings and errors Fatal ErrorFile selection window Move around in the windowHow to search an element from the list To select a file from the listCreating a new file Sorting the list of filesFile search To end the search and close the dialog boxCalculator looks like this CalculatorOperations history Softkey menu Work unitsDefining expressions Quick parenthesis insertionVariables for the calculator ConstantsExtended functions CNC Operations at the interface Keyboard shortcutsCNC keys Program editor CTRL+TABCNC Automatic mode selection Operations in automatic modeDisplaying the automatic mode Standard configurationData screen Description of the screensGraphic screen Description of the general status bar Channel synchronization window Led MeaningIcon description vertical softkeys List of iconsProgram selection Begin tool inspectionData screen Softkey menus First block Data screen softkeysKeys to move the cursor Stop condition Subroutine selectionKeys for selecting a program Last blockNumber of times Block search Stop blockAutomatic search Starting blockGo to line Find textFind text Description of the graphics window Graphic screenKeys for selecting the point of view Softkey menus of the graphics window Graphic screen softkeys Type of graphicsZoom Dimensions Dimensions AutomaticDimensions Edit Keys for setting the dimensionsPoint of view Edit Point of viewKeys for defining the point of view Measurement Clear screenColors Colors ApplyColors Edit Keys for defining colorsOptions Print configuration Option Print setupReal coordinates Program selection and execution Program selectionProgram execution Start executingInterrupting the execution Stop the executionRigid tapping and tool inspection mode Tool inspectionReposition the axes and the spindle Reposition the axesRestore the spindle turning direction Block search and program execution CNC Jog manual mode selection Operations in this work modeAppearance of the Manual JOG mode Manual JOG ModeDescription of a typical screen of this work mode Vertical softkey menu icons Display units millimeters/inchesLoad zero offset or fixture offset tables Tool calibrationOperations with the axes Home searchManual home search Automatic home searchFeedrates Jogging the axesType Incremental JOG Continuous JOGSelector position Distance Jogging the axes with handwheels General handwheelIndividual handwheel Moving an axis to a particular position coordinate Feedrate behaviorCoordinate preset Spindle control Customizing the keysTool selection and tool change Definition of cutting conditions Automatic loading of zero offsets or fixture offset tables CNC Types of calibration Manual calibrationSemi-automatic calibration Automatic calibrationGeometrical configuration of the axes plane or trihedron Geometrical configuration of trihedron type axesGeometrical configuration of plane type axes Configuration of plane type axes. The longitudinal axisManual calibration. Calibration without a probe Tool calibrationSelecting a tool Calibration in a mill modelDefinition of data Calibration in a lathe modelValidating the calibration For a lathe toolFor a milling tool Data Meaning Tool calibration stepsConsiderations for the offsets Semi-automatic calibration. Calibration with a probe Tool calibrationPrbmove Automatic calibration with a probe and a canned cycle Mill or lathe model trihedron geometrical configurationSelect another position for the probe To calibrate the length, radius and wears of a milling tool Number of cutters of the toolThis icon sets the number of axes to calibrate on Lathe model plane geometrical configuration Definition of data Selecting the editing and simulation mode What can you do in this work mode?EDITING-SIMULATION Mode Appearance of the editing simulationWindows of the editing-simulation mode General screen descriptionWindow description Reset simulation Channel change for the editing and simulation modeContinuous or single block mode Start simulationSimulation setup Time estimatesEditing window Description of the editing windowSoftkey menu of the editing window Program editing Available editing modesCNC language Conversational editor for canned cyclesDXF file configuration Import DXF filesLayer description area Layer priority and offsetErrors while editing Syntax errors when editingErrors after a syntax check Editing window softkeys Open programFile Restore original FileFile Save File Save asUndo File Include programFile Print File ImportOperations with blocks Operations with blocks CopyOperations with blocks Cut Operations with blocks PasteFind/replace Find/replaceCustomizing Customizing Appearance looksSet aspect Customizing Auto-Save / Manual saveCustomizing Autonumbering on / Autonumbering OFF Customizing Autonumbering parametersCustomizing TEACH-IN parameters Show / Hide cycles and profilesProfile editor Canned cycles TEACH-IN on / TEACH-IN OFF Graphics window 113 Single block mode of simulation Program simulationSimulation options Tool radius compensationCancel channel synchronization Conditional stop during simulationSoftware limits Block jumpSimulation errors They interrupt the simulation of the programGraphic window softkeys 118 119 120 To move the cursor through the data 122 123 124 Speed Speed EditProgram window Description of the program windowSoftkey menus of the program window Program window softkeys 129 130 131 Statistics window Description of the statistics windowTime estimates Single block modeSimulation options Profile editor 135 Operating procedure Data editing Displaying incomplete sectionsProfile definition Circular profile definition ValidateRectangular profile definition Lx, LyDefining any profile Definition of a straight sectionDefinition of a curved section clockwise or counterclockwise Modify a profile and insert corners Corner definition Keys to select a cornerDisplay area Work plane definition 10 End Profile editor. Example End of editingDefinition of a profile without rounding Rounding definition a and BProfile definition MDI mode selection Operations in MDI modeAppearance of the MDI mode MDI ModeStandard window Full screenStandard MDI window DescriptionBlock editing and execution Block editingBlock execution Keys for selecting a block from historyFull MDI screen 157 Block execution Saving a blockSave the blocks as a program 160 User Tables User table selectionAppearance of the table mode User TablesAccessing the tables of other channels Initialize tableSelect axes Save toolRecall table Print tablePLC offset Zero offset tablesAbsolute zero offsets Fixture table Fixture offsetArithmetic parameter tables Arithmetic parametersOperations with tables Keys for editing the table dataSave and recall tables Saving a tableRecall a table Keys for selecting a data fileIt is used to find text or a value in the table Tool and Magazine Table Selecting the tool tables and magazine tablesTable selection Showing tables and common operationsSimultaneous operations for all the tables Search for a text in the tables Define the search criteriaSave and load the tables Save the tablesConsiderations for saving and loading tables FileOrder sequence to follow when loading the different tables Order sequence to follow when loading the tables one by oneRecall the tables Loading all the tables at the same timePrinting the tables About the tools Tool tableGround tools Description of the icons of the vertical softkey menu 179 How to move around on the tool list Tool listTool number Tool nameConfiguring the tool data display Description of the tool dataDescription of the tool data Tool identificationTool name Tool familyTool offsets Tool statusHotkey Access Tool geometryOffset selection Operation type and toolLocation code or tool calibration point Axis orientation in turningTool-holder orientation Machining direction Icon Machining directionTool length Tool radiusCutter width Rp Tool tip radiusRpW Tool tip radius wear Lc Cutting lengthTool life monitoring Tool magazineCustom CommentSpecial Data 1 / DataOperations with the tool table Editing the tool tableInitialize table Adding/removing a tool to/from the listTool listing Active-tools tableActive tools Changing the tool of the spindle Table for the status of the tool change process Table forMagazine table Load / unload a tool to / from the tool changer arm Loading a tool into the magazineUnloading the tool from the magazine Save tableEnabling and disabling a magazine position Resetting the magazineMagazine information List of magazine positions Magazine positionRemaining life Tool familyMagazine information Magazine statusChange status Tools in the changer armTool information Magazine dataLoading / unloading tools to / from the magazine Operations with the magazine tableLoading a tool Magazine management using the Unload tool softkey Magazine management using the positions listUnloading a tool Load / unload a tool to / from the tool changer arm 202 Utilities Mode Utilities mode selectionAppearance of the utilities mode Utilities ModeScreen description Folder tree List of filesIcon Description Keys to select a folderAttributes. Modifiable and hidden files Select files from the listList of icons Hidden file Remove fileUtilities Softkeys Sorted bySearch in files Find in fileInvert selection Select allNew folder Protection passwords General passwordMachine parameters CustomizingKeys to set the password How to set the protection passwordsMachine parameters for kinetics Data safety backup. Backup Restore Configuring backup optionsMaking a data backup Restoring data from a backup file216 PLC Appearance of the PLC mode PLCKeys for selecting a service Show/hide the service window Go to filePLC project Programs serviceFiles of the PLC project PLC project Add file PLC project softkeysPLC project Generate PLC Files of the PLC project PLC Softkey Program editing Editor descriptionProgram editing softkeys Analyze226 227 Customizing Save always & Not always Program monitoring Description of the monitoring windowProgram monitoring softkeys Commands service Options of the Commands service softkeysOutputs service Description of the outputs serviceOptions of the Outputs service Outputs Compiling infoOutputs Checking info Outputs Search infoLogic analyzer service Description of the logic analizerEditing logic analyzer data Reference distance Start distance / Trigger distanceTrace status Save, load and reset the analyzer configuration Save the configurationLoad the configuration Initialize the configurationExecute and analyze trace Customize the appearance of the logic analyzer Monitoring service Description of the monitoring serviceTimers Description of resource tablesRegisters Binary resourcesDefinition of the table resources Data entryOptions of the Monitoring service softkeys Cross references service Options of the Cross reference service softkeys InputsOutputs MarksStatistics service StatisticsOptions of the Statistics service softkeys RefreshMessages service Options of the Messages service softkeys Errors Editing the message and error tableMessages Message window Displaying PLC messagesFile with additional information Displaying PLC errors Error windowSave, load and print a message and error table Load table254 Machine Parameters Selecting the machine parameter tablesParameter setting Appearance of the machine parameter tables Validate table Activate TEACH-IN Parameter table description Function setting table Compensation table Parameter types Data editing and validationData validation 264 265 266 Bode diagram OscilloscopeSelection of setup assistance Circularity roundness testSetup assistance Oscilloscope function How to access the oscilloscopeOscilloscope Interface description Variables to be displayedGraphics window Data areaTrigger data Machine parameters to be setSoftkey menu Horizontal softkey menuVertical softkey menu Focus on a variable of a channelFocus on the WIN field Focus on the T/Div fieldFocus on the C1 or C2 field Focus on the parameter name fieldConfiguration screen Parameter selection and increase/decreaseConfigure and execute the oscilloscope function Operating procedureOperation RecommendationsMachine parameter editing Axis or spindle machine parameters that may be editedVariables that may be modified at the Sercos drive RP4Saving, loading and resetting the condigurations ResetSave LoadHow to access the Bode diagram Bode diagramSetup assistance Bode Default ones. Use the Options softkey to change them Horizontal softkey menu offers the following options 283 Axis color Grid color Setup assistance Circularity roundness How to access the circularity roundness testCircularity roundness test Graphics window Graphic environment data to be configured Data areaMovement subroutine Parameters to be setPanel How to execute the circularity roundness test Configuring and executing the circularity roundness testMove through the data Configure the graphic environment Initialize the dataDefine and execute the movement subroutine Subroutine associated with the circularity testExecute the associated subroutine Example of a subroutineData capture for the graphic Simple data captureContinuous point capture Stop the point captureAdjustment of the machine parameters involved How to select the parametersSelection of the parameters to be displayed Save the value of the parametersPassword-protected parameters Initialize the value of the parametersSave and load the configuration Validate the changes and save the configuration usedValidate the parameters Parameter Units Update Units UpdateMachine parameters that may be modified General machine parametersDdssetup DDSSetup mode selectionAppearance of the DDSSetup mode Ddssetup299 Drive accessing level change Parameters and variables serviceError management service Monitoring serviceList of drives Executing commands of the drive Command barConsulting and modifying drive variables 303 Changing the drives accessing level Parameters and variables- service Selection of the elements to be displayedList of variables and parameters Editing the valuesHow to make a backup copy of the data Error management- service Disabling the errorsList of variables or parameters Monitoring- serviceMonitoring the status of variables or parameters Information- service Monitoring the status of the operations of the driveType of inputs and outputs DR. OK PROG. OKCommand generator 312 Diagnosis mode selection DiagnosisAppearance of the diagnosis mode DiagnosisAfter selecting an element of the configuration Update data Configuration diagnosis System diagnosisSoftware diagnosis Module informationSercos bus configuration Can bus configurationHardware diagnosis. can bus and Sercos Detailed information of the selected groupError information Sercos diagnosisGeneral information about the bus General informationSave the can configuration Save the can configuration for the start-up testVerify the can configuration during power-up Generate a report with the system information Generate a report with323 324