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Omron CS1W-CLK21-V1, CVM1-CLK21, CS1W-RPT01, CJ1W-CLK21-V1, C200HW-CLK21, CQM1H-CLK21 Section

Models: CS1W-RPT01 CJ1W-CLK21-V1 CVM1-CLK21 CQM1H-CLK21 CS1W-CLK21-V1 C200HW-CLK21

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Constructing Networks with Repeater Units

Section 3-4

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Omron CS1W-CLK21-V1, CVM1-CLK21, CS1W-RPT01, CJ1W-CLK21-V1, C200HW-CLK21, CQM1H-CLK21 operation manual Section

Contents

Controller Link Units Controller Link Units Page  Omron Omron Product References Confirming Unit Versions with Support Software Unit VersionsUnit Version Notation on Products Unit Versions and Manufacturing Dates/Lot Numbers Using the Unit Version LabelsUnit Version Notation Function Support by Unit Version Viii Table of Contents Data Links 105 Appendices Xii About this Manual Name Contents Cat. No Suffixes omitted Xiv Read and Understand this Manual Application Considerations Disclaimers Xviii Precautions Intended Audience General PrecautionsSafety Precautions Operating Environment Precautions Operating Environment Precautions Applications Precautions Xxiii Low Voltage Directive Conformance to EC DirectivesEMC Directives Section Section What Is the Controller Link?Wired System Overview Converting Part of the Transmission Line to Optical Fiber Branch WiringLong-distance Wiring CS1W-CLK12-V1 CVM1-CLK12 Token Ring Mode Connecting Repeater Units Using GI Optical Fiber Cable Token Bus Mode Data Links Message ServiceAutomatic Setting Manual Setting Status Area Error LogOr the message service function Specifications FeaturesFeatures of Twisted-pair Cable Features of Optical Fiber Cable Flexible Inter-network Connections Compatible with Different Node ConfigurationsImproved Error Handling Up to 62 nodes can be connected Features and Functions of Version-1 ModelsTotal length of wired networks can be extended Devices can be modularized System Configuration Specifications and Configurations Branch Wiring Maximum Configuration of 62 Nodes General Specifications Items Specifications Communications Specifications PCF type GI type Within 1 segment See Entire network Controller Link Unit Models and PLCs Wired System Units per PLC External Appearance InstallationTables Weight Max No. Name Model Current consumption Number Per Unit a Units CS/CJ-series Controller Link Unit ModelsUnit Ver .2 Pre-Ver .2 Without -V1 suffix Suffix Communications Cables Repeater Units when RequiredDevices for Connection Name Model Remarks Relay Terminal Blocks Programming External Model Applicable PLCs Device Programming DevicesProgramming Device for the PLC Controller Link Support Software Version Using an Independent Computer EV2 HG/HE, CVM1 Software External Model Applicable PLCs Remarks CX-Programmer Controller Link Support Software Menu Overview Software External Model Applicable PLCs When Operating on Personal Computer as Peripheral SoftwareWhen Operating on Personal Computer Connected as a Node Selection of Communications Functions CVM1, CV-series, and CS/CJ-series PLCs Basic ProceduresPreparations C200HX/HG/HE and CQM1H-series PLCs Application Precautions C200HX/HG/HE PLC Communications error type Data link areas Section Section Basic Procedures Manually Setting Data Links Data Links Procedures Set the data link mode AR 0700 operating level #0 Automatically Setting Data LinksStart the data links CS/CJ Series Word 0 of DM30000 + 100 ⋅ CV-series PLCs Console Only Gramming Console Section CX-Programmer version 3.2 or higher To 1 Type CS/CJ Series Word 0 of DM30000 + 100 ⋅ N Chain Type Create the I/O tables Message Service ProcedureRegister routing tables if using inter-network connections Contents Remarks Create the user program Section Installation and Wiring CS-series Controller Link Units Component Names and Functions Name Color Status Meaning Wired Unit Indicators CJ-series Controller Link Units Dimensions Unit mm For details, refer to 9-1 Troubleshooting Using Indicators Component Names and Functions 3 C200HX/HG/HE Controller Link Unit Node address switches Refer to p Yellow Lit Data reception Receive Not lit No data reception 4 CVM1 and CV-series Controller Link Unit Unit number switches Refer to p 34.5 5 CQM1H-series Controller Link Unit Wire-to-Wire Repeater Unit Dimensions Unit mm Repeater Unit Indicators Wire-to-Optical H-PCF Repeater Unit Wire-to-Optical GI Repeater Unit Unit Installation C200HX/HG/HE PLCs Installing One Controller Link UnitInstalling Two Controller Link Units Mounting Controller Link Units CVM1 and CV-series PLCs Installing with Another Communications UnitInstalling with a PC Card Unit Expansion CPU Rack CS-series PLCs CPU Rack CJ-series PLCs CQM1H-series PLCs Mum current of 4.6 a 5 V and maximum power of 30 WMounting a Repeater Unit DIN Track Screw-mounting a Repeater UnitMounting a Repeater Unit on DIN Track End Plate PFP-M 2 Plates required per Repeater Unit WiringCommunications Cables Communications Cables Not Unit a Relay Terminal Block Connecting the Shield LineTerminal Block Connections Using a Relay Terminal Block Connecting the Communications Cables Apply vinyl tape or a heat-shrinking tube Do not pull on a communication cable Repeater Units Power Supply WiringMark Signal name Line color Laying Optical Cable CS1W-RPT02/03 Only Power Supply Specifications Mounting bracket Tension member Terminal Optical Fiber Cables Indoor Use Only Name Specifications ModelName Model Specifications Optical Bus or Optical Ring System H-PCF Cable Name Model Specifications Manufacturer Optical Fiber Cables with Connectors Indoor Use OnlyOptical Fiber Cable Accessories Specifications Length Model CS1W-RPT03 GI Minimum Standard Maximum Unit Conditions Optical Fiber Cables50/125 ∝m AGF Cable 62.5/125 ∝m AGF Cable ConnectorsConstructing Networks with Repeater Units Segments Specifications within Remarks Each segment Examples of Correct Repeater Unit Connections Branch Wiring 2-stage Repeater Unit ConnectionNumber of Repeater Units More than 2 Stages of Repeater Units Long-distance Wiring 2-stage Repeater Unit ConnectionExamples of Incorrect Repeater Unit Connections Partial Optical Conversion 2-stage Repeater Unit Connection Terminating Resistance Branch WiringLong-distance Wiring Partial Conversion to Optical Fiber Section Preparations for Communications Unit Number CS-series Controller Link UnitsOverview Node Addresses Baud Rates Pins Baud rate Maximum Transmission distance CJ-series Controller Link Units Default setting is 2 Mbps, 500 mBottom switch Terminating resistance Setting range Nodes 01 to 32 default is Setting range Nodes To F default is Node Baud Rates C200HX/HG/HE PLC C200HX/HG/HE Controller Link Units Operating Level Baud Rate and Operating LevelAlways leave pin 3 OFF Level Pin Baud Rate Pins 1Setting the Operating Baud Rates and Operating Levels Pin Operating level Node Node Addresses Setting Baud RatesAlways keep pins 3 and 4 set to OFF CVM1 and CV-series Controller Link Units Unit Switch at the front Terminating resistance Set the following pins for the baud rate setting DIP switchSwitch Baud rate Maximum Transmission distance Pin Pin Sion dis Tance Setting Baud RateSwitch Terminating Nodes Resistance CQM1H-series Controller Link Units 101 Repeater Units Terminating Resistance Switch for SL2 Wire-to-Wire Repeater UnitWire-to Repeater Terminating Resistance Switch for SL1 Switch Terminating resistance Data Links CS/CJ-series Controller Link Unit Functions by Unit Version Manually Setting Data LinksWhat Are Data Links? Offsets Easy Setting Automatic Setting Data Links with 1N Allocations Automatically Setting Data Links with Equality Layout Type Model Offsetting Image Using Offsets Description Data Link SpecificationsCommunications error type Data link area Manual setting Automatic setting Differences between Manual and Automatic Setting Selecting Manual or Automatic Setting Setting Data Links Transferring from a Programming Device Manual Setting CS/CJ-series PLCs Data Link Table SpecificationsSetting item Setting range Transferring from a Computer Node 116 C200HX/HG/HE PLCs 118 Used. Refer to 5-4 Checking Data Link Status for details CVM1 and CV-series PLCs CQM1H-series PLCs 121 W307 for information on the Controller Link Support Board PrecautionsData link start word 1 + Total number of send/receive Words in area ≤ 247 IR Area Data Link Area Structure Manual Setting ExamplesDevice Information Settings SAMPLE1.CLK Same Allocation to All Nodes 124 SAMPLE2.CLK Different Allocations to Each Node Device Information Setting SAMPLE3.CLK Creating Data Link Groups within a Network Device Information Setting Data Link Tables Only area 2 is used in this example SAMPLE4.CLK Receiving Only Part of Send Data and Offsets Automatic Setting CS/CJ-series Startup Node Automatic Setting, Equality Layout Between master and slave nodes Automatic Setting, 1NAllocations Equality Layout Setting Range for Automatic Setting 133 1N Allocation, Common Type Features of Common Type 1N Allocation 135 136 137 1N Allocations, 1 to 1 Type Features of 1 to 1 Type 1N Allocation 139 140 1N Allocation, Chain Type Features of Chain Type 1N Allocation 142 143 144 C200HX/HG/HE Startup Node Settings 146 CVM1 or CV-series Startup Node 148 149 CQM1H-series Startup Node DM Parameter Area Automatic Setting ExampleSettings for Equality Layout Link areas that are created as a result Data Link Areas Created DM Parameter Setting Example for 1N Allocation, Common Type Automatically Set Data Links Starting and Stopping Data LinksData Link Areas Manually Set Data Links C200HX/HG/HE Start Bit Using a Programming Device or the User ProgramCS/CJ-series Start Bit Using Fins Commands Checking Data Link Status LED IndicatorsCheck the Link and M/A indicators on the front of the unit Name Color Status Contents 157 Following shows an example of a remaining receive area Name Function Only status for nodes 1 to 6 are saved Data Link Status Storage Format CS/CJ Series OnlyData link status storage area is set as follows Checking by Manipulating Bit/Word Status Matic settingsSpecification Processing Data Only when Data Links Are Operating Normally Error Detection Program ExampleProgramming Examples for Processing Data when Errors Occur Data Link Example Communications Error at Node Writing 0000 in the Data Link Area when Errors Occur 164 Message Service Introduction CS/CJ-series PLCs Send and Recv 168 @SEND90 C200HX/HG/HE PLCs 170 171 CIO Timer/counters numbers 0 to 2047 can send and receive data Word for data reception at the destination node, N Section CVM1 and CV-series PLCs 174 CQM1H-series PLCs 176 177 178 179 180 181 Cmnd Beginning word for storing response data Type of command Code Example Commands for CVM1, CV-series and CS/CJ-series PLCs Area Range Send/Receive Data Areas CVM1-CPU11/21 Area Range CV500, CVM1-CPU01 Selecting Communications Instructions Read/write ComTents Puter Or CV Message Service Specifications SEND/RECV Flags Using the Message ServiceName Address Contents Word Bit CVM1, and CV-series PLCs Name Operating Address Contents LevelName Address Contents Network Status Example Word Bits ContentsSEND/RECV Flag Operations Communications Instruction Response Codes CS/CJ-series, CVM1, C200HX/HG/HECQM1H-series PLC Response Codes C200HX/HG/HE PLCs CS/CJ-series, CVM1, and CV-series PLCs Simultaneous Execution of Communications Instructions On the next PLC Programming Examples 195 196 197 198 Sending and Receiving Fins Commands and Responses Fins Commands and ResponsesFins Communications Service Execution result Applicable Units for Fins CommandsCommand Codes Any parameters must follow the command code Response Block Commands and Responses for Controller Link UnitsCommand Codes Command Block Model Response Block For C200HX/HG/HE, CVM1, and CV-series PLCsFor CS/CJ-series and CQM1H-series PLCs Parameters Unit. Always set to 00 Hex Wired/Optical responseReads the Controller Link Unit’s controller status 204 Corresponding to the node address Network Status Read 0 0 0 0 Hex 32 nodes Default value 32 nodesReads the data link operational status Ified as a 2-byte 4-digit hexadecimal number as follows 208 One was sent is returned Data that was sent by the command Response gives the number of records actually read Reads the PLC’s error logBroadcasts test data to all nodes in a specified network Hexadecimal decimal 0 to Configuration of each error record is as follows Error LOG Clear Memory Area Designations Command PLC mode Name Code Memory Area Code Specified for CQM1H-series PLCsWord/Bit Addresses Each word/bit address specifies a specific bit or word Flag or Bit Status One Byte Data ConfigurationWord Contents or PV Two Bytes Parameters Memory area code command The data area to read Memory area Data No. Code Bytes Parameters Memory area code command The data area to writeMemory Areas Memory area designations Sequence starting from the beginning address Program Area Write Stop Data command The data to be written02 Hex Monitor mode 04 Hex RUN mode 8 RUN Meaning Unit Hex Area data response As follows 0 0 Command Block Response BlockReads the status of the Controller Value Day Clock Read Parameters Range Parameters Error reset code command Set to Ffff Hex Memory area Data Value Function Area Data type Memory area Number Code Bytes ResponseDesignations for memory area designations IR, SR, LR, HR, and AR Areas ConfigurationResponse Codes Relay Errors Network Relay Errors Exist Response Codes and TroubleshootingTo some cause such as a routing table error CPU Unit 228 229 230 231 232 Network Interconnections Interconnecting Different Types of Networks What is Network Interconnection?Interconnecting Controller Link Networks 235 Sysmac Support Software and CV Support Software Remote Programming and MonitoringLocal Networks Sysmac Support Software or CV Support Software Remote Controller Link Networks CX-Programmer Programming Device Other Remote Networks Local Network Table Routing TablesCreating Routing Tables Appropriate Unit according to the routing tables Network end network not directly connected to the local PLC Setting Routing TablesCreated Relay Network Table Local network Routing Table Setting ProcedureEditing Local Network Tables Saving Routing Tables Editing Relay Network Tables Operating level 0 DM Operating level 1 DM Connecting to the PLCRouting Table Enable Bit C200HX/HG/HE and CQM1H-series Only Transferring Routing Tables PCs Example Routing Table Settings Routing Tables on PLC Nodes 246 Communications Timing Data Transmissions over the Network Communications Mechanism Setting the Polling and Polled Nodes No. of Polled Nodes per Communications Cycle Network Parameters Active Data Links Network parameter Setting Default Range ValueCommunications Cycle Time Specifying Network Parameters Communications conditions are as follows Instruction When sent When receivedInactive Data Links Calculation Example Bytes Being issuedData Link I/O Response Time Data Exchange Timing CS/CJ-series PLCs, CVM1 Synchronous ModeData Processing Time Under Asynchronous Calculation Example Time Case 257 258 259 260 261 Minimum Response Time Maximum Response Time CVM1 and CV-series PLCs Under Asynchronous Operation 264 Data Transmission Time Message Delay Times1 CS/CJ-series, CVM1, and CV-series PLCs Data Processing Time see Transmission Processing Link Service Processing Source and Destination NodesTransmission Delay Time Link Servicing Interval Source and Destination Nodes Number of words transferred ⋅ 0.00075 + 1.3 ms That transmits event frames before the Send command is sentMaximum Delay Time Reception Processing 268 269 Responses Number of words transferred ⋅ 0.00125 ms + 2.3 ms 2 C200HX/HG/HE and CQM1H-series PLCsSEND90 Responses Number of words transferred ⋅ 0.00125 ms + 3 ms RECV98 Instruction 272 273 274 Troubleshooting and Maintenance CS-series Unit Troubleshooting Using IndicatorsTroubleshooting with RUN, ERC, ERH and INS Indicators 1 CS/CJ-series Controller Link Units 277 278 Started Troubleshooting with LNK and M/A IndicatorsUsing the following table Data Link Cannot be Stopped Troubleshooting of Other ErrorsNode Cannot Participate Data Link Problem Status Cause and remedy Configuring a Network with 33 Nodes or More 282 2 C200HX/HG/HE and CQM1H-series Controller Link Units Configuring a Network with 32 Nodes or Less 284 285 286 CVM1 and CV-series Controller Link Units 288 289 290 291 Troubleshooting with the T/R1 and T/R2 Indicators Status Area and TroubleshootingTroubleshooting with the PWR Indicator Status Area Error Information CIO 1500 + 25 x Unit No 294 Bit status Probable cause Probable remedy Bit Status and Error ProcessingData Link Status 296 Other Status Refer to 7-4 Setting Rout Stopping Data Links Terminating Resistance Status CIO 1500 + 25 ⋅ Unit No. + 2 C200HX/HG/HE Controller Link Units Duplicate Operating Levels/Refresh Error ARRouting Table Error/Unit Restart Bits AR Service Time AR 16, AR Operating Level Status SR Polling Node Address, Startup Node Address SR 238, SRData Link Status SR 239 to SR 241, SR 243 to SR Data Link Status First Data Link Status Word + 0 to + Troubleshooting with Status Flags 302 303 3 CVM1 and CV-series Controller Link Units Error Information CIO 1500 + 25 ⋅ Unit No Data Link Status CIO 1500 + 25 ⋅ Unit No. + 7 to + 306 307 4 CQM1H-series Controller Link Units Error Information IR Data Link Status IR 91 to IR Polling Node Address, Startup Node Address IRNetwork Participation Status IR 192 and IR Local Data Link Participation Status IR 310 311 Terminating Resistance Status IR Routing Tabless and reset Error Log Table Configuration Error LogError Log Table 1st byte 2nd byte Error CodesTents of the errors Time Information 315 Response block Command block 317 318 319 Clearing an Error Log Reading and Clearing Error LogsError Status Reading an Error Log Error message Troubleshooting Example Display of Error List 322 Tools and Equipment Need for Inspection Cleaning and InspectionCleaning Inspection Word Unit Handling PrecautionsReplacing the Unit Bit address Unit Resetting Network Parameters Setting the Unit after Replacement 326 3.. . Turn off all nodes in the Controller Link Network Using the Controller Link Support SoftwareNot Using the Controller Link Support software C200HX/HG/HE and CQM1H-series Controller Link Units CS/CJ-series, CVM1, and CV-series Controller Link Units 329 330 Adding Nodes and Editing Active Data Link Tables Example of Adding Nodes with a Repeater Unit on One End Adding Nodes Using a Repeater UnitExample of Adding Nodes Using a T-branch Line Precautions when Connecting Nodes Using a Repeater Unit Procedure for Adding Nodes Adding Nodes with a Repeater Unit at One End System Configuration after Adding Nodes Systems with an Existing T-branch Line Systems Wired with an Existing Repeater Unit Model Remarks Operations when Changing Data Link TablesChanging the Data Link Tables with Active Data Links Example of Changing Data Link Table with Active Data Links 337 Procedure 339 340 341 342 Communications Cables Twisted-pair Cables Standard Models Controller Link UnitsController Link Support Board Controller Link Support Software Applicable Name Model number Applicable PLCs Computer CX-Programmer with CX-NetCPU Units and Programming Devices CPU Units Other Products Used with Controller Link Units Page Auxiliary Area Memory AreasCS/CJ-series PLCs CIO Area CS/CJ CPU Bus Unit Area CS/CJ CPU Bus Unit Duplication Error FlagCS/CJ CPU Bus Unit Error, Unit Number Flags Error Information CIO 1500 + 25 ⋅ Unit No. See 349 350 DM Area CS/CJ CPU Bus Unit Area Common Type Memory AreasAppendix B Chain Type To 1 Type Communications Instruction Response Codes SR 237 See C200HX/HG/HE PLCsSR Area Operating Level Status SR 252 See pages 189 Duplicate Operating Levels/Refresh Error AR 00 SeeRouting Table Error/Unit Restart Bits AR 01 See AR Area DM Parameter Area Service Time AR 16, AR 17 See CVM1 and CV-series PLCs CPU Bus Unit Numbers CIO Area CPU Bus Unit Area 359 DM Area CPU Bus Unit Area Data Link Start Bit AR 07 See Word Bits Name ContentsCQM1H-series PLCs Terminating Resistance Status IR 95 See Local Data Link Participation Status IR 90 SeeData Link Status IR 91 to IR 93 See pages 156 Controller Link Status Information PLC Setup Settings in DM Area Automatic Data Link Parameters DM 6401 to DM 6409 See Appearance Name Model number Remarks Using the Relay Terminal Block Replacing a Controller Link Unit with a Relay Terminal Block 367 Page Numerics Index 371 372 373 374 Revision History Revision code Date Revised content Pages 115, 117, 119, and 120 PC changed to PLC Revision History Regional Headquarters Omron Corporation Control Devices Division H.Q Authorized Distributor