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Omron CQM1H-CLK21, CVM1-CLK21 Cleaning and Inspection, Tools and Equipment Need for Inspection

Models: CS1W-RPT01 CJ1W-CLK21-V1 CVM1-CLK21 CQM1H-CLK21 CS1W-CLK21-V1 C200HW-CLK21

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Cleaning and Inspection

Section 9-5

9-5 Cleaning and Inspection

This section describes cleaning and inspection procedures that are to be per- formed as daily maintenance.

9-5-1 Cleaning

Conduct the following periodic cleaning to keep the Controller Link Unit in optimum condition.

•Wipe the Unit with a dry, soft cloth daily.

•For stains that cannot be removed with a dry cloth, dip the cloth in medium strength alcohol (2%), wring the cloth tightly, and then wipe down the Unit.

•If glue, vinyl, or tape is left on the Unit for long periods of time, it will stain. Remove these items during cleaning.

!Caution Do not use volatile solvents such as benzine or paint thinner, or chemical cloths for cleaning. They will damage the quality of the coating on the Unit.

9-5-2 Inspection

Controller Link Units must be inspected on a regular basis to ensure correct operation. Inspections should be conducted once every 6 to 12 months. If the Unit is subject to extremes in temperature or humidity, inspections should be conducted on a more regular basis.

Tools and Equipment Need for Inspection

The following tools and equipment will be needed to perform inspection and adjustments.

•Assorted flat-blade and Phillips screwdrivers

•Circuit tester or digital voltmeter

•Industrial-grade alcohol and clean cotton cloth

•Synchroscope

•Pen-chart recording oscilloscope

•Thermometer, hygrometer

Inspection Items

Inspect the follow items to see if they deviate from the prescribed standards. If any items do deviate from the standard either adjust so they are within the operating range or adjust the Unit accordingly.

	Item	Description	Inspection instrument

	Ambient condi-	Temperature: 0° to 55°C	Thermometer
	tions
	tions	Humidity: 10% to 90% (no conden-	Hygrometer
		Humidity: 10% to 90% (no conden-	Hygrometer
		sation or freezing)

		Dust-free	Sight

	Installation	Units securely attached?	Flat-blade screwdriver and
		Communications cable connectors	sight
		tight?
		Communications cabling used for
		external wiring intact (no breaks)?

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Omron CQM1H-CLK21, CVM1-CLK21 Cleaning and Inspection, Tools and Equipment Need for Inspection, Inspection Items

Contents

Controller Link Units Controller Link Units Page Omron Product References  OmronUnit Version Notation on Products Unit VersionsConfirming Unit Versions with Support Software Function Support by Unit Version Using the Unit Version LabelsUnit Version Notation Unit Versions and Manufacturing Dates/Lot NumbersViii Table of Contents Data Links 105 Appendices Xii Name Contents Cat. No Suffixes omitted About this ManualXiv Read and Understand this Manual Application Considerations Disclaimers Xviii Precautions Safety Precautions General PrecautionsIntended Audience Operating Environment Precautions Operating Environment PrecautionsApplications Precautions Xxiii EMC Directives Conformance to EC DirectivesLow Voltage Directive Section Overview What Is the Controller Link?Wired System SectionLong-distance Wiring Branch WiringConverting Part of the Transmission Line to Optical Fiber Token Ring Mode CS1W-CLK12-V1 CVM1-CLK12Token Bus Mode Connecting Repeater Units Using GI Optical Fiber CableManual Setting Message ServiceAutomatic Setting Data LinksOr the message service function Error LogStatus Area Features of Optical Fiber Cable FeaturesFeatures of Twisted-pair Cable SpecificationsImproved Error Handling Compatible with Different Node ConfigurationsFlexible Inter-network Connections Devices can be modularized Features and Functions of Version-1 ModelsTotal length of wired networks can be extended Up to 62 nodes can be connectedSpecifications and Configurations System ConfigurationBranch Wiring General Specifications Maximum Configuration of 62 NodesCommunications Specifications Items SpecificationsWithin 1 segment See Entire network PCF type GI typeWired System Controller Link Unit Models and PLCsMax No. External Appearance InstallationTables Weight Units per PLCUnit Ver .2 Pre-Ver .2 Without -V1 suffix Suffix CS/CJ-series Controller Link Unit ModelsName Model Current consumption Number Per Unit a Units Devices for Connection Repeater Units when RequiredCommunications Cables Relay Terminal Blocks Name Model RemarksProgramming Device for the PLC Programming DevicesProgramming External Model Applicable PLCs Device Using an Independent Computer Controller Link Support Software VersionSoftware External Model Applicable PLCs Remarks EV2 HG/HE, CVM1Controller Link Support Software Menu Overview CX-ProgrammerSelection of Communications Functions When Operating on Personal Computer as Peripheral SoftwareWhen Operating on Personal Computer Connected as a Node Software External Model Applicable PLCsPreparations C200HX/HG/HE and CQM1H-series PLCs Basic ProceduresCVM1, CV-series, and CS/CJ-series PLCs Application Precautions Communications error type Data link areas C200HX/HG/HE PLCSection Section Basic Procedures Data Links Procedures Manually Setting Data LinksSet the data link mode CS/CJ Series Word 0 of DM30000 + 100 ⋅ Automatically Setting Data LinksStart the data links AR 0700 operating level #0CV-series PLCs Console Only Gramming Console Section To 1 Type CX-Programmer version 3.2 or higherChain Type CS/CJ Series Word 0 of DM30000 + 100 ⋅ NContents Remarks Message Service ProcedureRegister routing tables if using inter-network connections Create the I/O tablesCreate the user program Section Installation and Wiring Component Names and Functions CS-series Controller Link UnitsWired Unit Indicators Name Color Status MeaningDimensions Unit mm CJ-series Controller Link UnitsFor details, refer to 9-1 Troubleshooting Using Indicators Component Names and Functions Node address switches Refer to p 3 C200HX/HG/HE Controller Link UnitYellow Lit Data reception Receive Not lit No data reception Unit number switches Refer to p 4 CVM1 and CV-series Controller Link Unit34.5 5 CQM1H-series Controller Link Unit Wire-to-Wire Repeater Unit Repeater Unit Indicators Dimensions Unit mmWire-to-Optical H-PCF Repeater Unit Wire-to-Optical GI Repeater Unit Unit Installation Mounting Controller Link Units Installing One Controller Link UnitInstalling Two Controller Link Units C200HX/HG/HE PLCsInstalling with a PC Card Unit Installing with Another Communications UnitCVM1 and CV-series PLCs CS-series PLCs Expansion CPU RackCPU Rack CJ-series PLCs Mounting a Repeater Unit Mum current of 4.6 a 5 V and maximum power of 30 WCQM1H-series PLCs Mounting a Repeater Unit on DIN Track Screw-mounting a Repeater UnitDIN Track Communications Cables WiringCommunications Cables End Plate PFP-M 2 Plates required per Repeater UnitTerminal Block Connections Connecting the Shield LineNot Unit a Relay Terminal Block Connecting the Communications Cables Using a Relay Terminal BlockApply vinyl tape or a heat-shrinking tube Do not pull on a communication cable Mark Signal name Line color Power Supply WiringRepeater Units Power Supply Specifications Laying Optical Cable CS1W-RPT02/03 OnlyMounting bracket Tension member Terminal Optical Bus or Optical Ring System H-PCF Cable Name Specifications ModelName Model Specifications Optical Fiber Cables Indoor Use OnlySpecifications Length Model Optical Fiber Cables with Connectors Indoor Use OnlyOptical Fiber Cable Accessories Name Model Specifications ManufacturerCS1W-RPT03 GI 50/125 ∝m AGF Cable Optical Fiber CablesMinimum Standard Maximum Unit Conditions Constructing Networks with Repeater Units Connectors62.5/125 ∝m AGF Cable Specifications within Remarks Each segment SegmentsNumber of Repeater Units Branch Wiring 2-stage Repeater Unit ConnectionExamples of Correct Repeater Unit Connections Partial Optical Conversion 2-stage Repeater Unit Connection Long-distance Wiring 2-stage Repeater Unit ConnectionExamples of Incorrect Repeater Unit Connections More than 2 Stages of Repeater UnitsLong-distance Wiring Branch WiringTerminating Resistance Partial Conversion to Optical Fiber Section Preparations for Communications Overview CS-series Controller Link UnitsUnit Number Node Addresses Pins Baud rate Maximum Transmission distance Baud RatesBottom switch Terminating resistance Default setting is 2 Mbps, 500 mCJ-series Controller Link Units Setting range Nodes To F default is Setting range Nodes 01 to 32 default isNode Baud Rates C200HX/HG/HE Controller Link Units C200HX/HG/HE PLCAlways leave pin 3 OFF Baud Rate and Operating LevelOperating Level Baud Rates and Operating Levels Baud Rate Pins 1Setting the Operating Level PinPin Operating level Node CVM1 and CV-series Controller Link Units Setting Baud RatesAlways keep pins 3 and 4 set to OFF Node AddressesUnit Switch Baud rate Maximum Transmission distance Pin Set the following pins for the baud rate setting DIP switchSwitch at the front Terminating resistance CQM1H-series Controller Link Units Setting Baud RateSwitch Terminating Nodes Resistance Pin Sion dis Tance101 Repeater Units Terminating Resistance Switch for SL1 Wire-to-Wire Repeater UnitWire-to Repeater Terminating Resistance Switch for SL2Switch Terminating resistance Data Links What Are Data Links? Manually Setting Data LinksCS/CJ-series Controller Link Unit Functions by Unit Version Easy Setting OffsetsAutomatically Setting Data Links with Equality Layout Automatic Setting Data Links with 1N AllocationsType Model Using Offsets Offsetting ImageCommunications error type Data link area Data Link SpecificationsDescription Differences between Manual and Automatic Setting Manual setting Automatic settingSetting Data Links Selecting Manual or Automatic SettingManual Setting Transferring from a Programming DeviceTransferring from a Computer Node Data Link Table SpecificationsSetting item Setting range CS/CJ-series PLCs116 C200HX/HG/HE PLCs 118 CVM1 and CV-series PLCs Used. Refer to 5-4 Checking Data Link Status for detailsCQM1H-series PLCs 121 Words in area ≤ 247 IR Area PrecautionsData link start word 1 + Total number of send/receive W307 for information on the Controller Link Support BoardSAMPLE1.CLK Same Allocation to All Nodes Manual Setting ExamplesDevice Information Settings Data Link Area Structure124 Device Information Setting SAMPLE2.CLK Different Allocations to Each NodeSAMPLE3.CLK Creating Data Link Groups within a Network Device Information Setting Data Link Tables SAMPLE4.CLK Receiving Only Part of Send Data and Offsets Only area 2 is used in this exampleAutomatic Setting Automatic Setting, Equality Layout CS/CJ-series Startup NodeAllocations Automatic Setting, 1NBetween master and slave nodes Setting Range for Automatic Setting Equality Layout133 Features of Common Type 1N Allocation 1N Allocation, Common Type135 136 137 Features of 1 to 1 Type 1N Allocation 1N Allocations, 1 to 1 Type139 140 Features of Chain Type 1N Allocation 1N Allocation, Chain Type142 143 144 Settings C200HX/HG/HE Startup Node146 CVM1 or CV-series Startup Node 148 149 CQM1H-series Startup Node Link areas that are created as a result Automatic Setting ExampleSettings for Equality Layout DM Parameter AreaDM Parameter Setting Example for 1N Allocation, Common Type Data Link Areas CreatedManually Set Data Links Starting and Stopping Data LinksData Link Areas Automatically Set Data LinksCS/CJ-series Start Bit Using a Programming Device or the User ProgramC200HX/HG/HE Start Bit Using Fins Commands Name Color Status Contents LED IndicatorsCheck the Link and M/A indicators on the front of the unit Checking Data Link Status157 Following shows an example of a remaining receive area Name Function Data link status storage area is set as follows Data Link Status Storage Format CS/CJ Series OnlyOnly status for nodes 1 to 6 are saved Specification Matic settingsChecking by Manipulating Bit/Word Status Programming Examples for Processing Data when Errors Occur Error Detection Program ExampleProcessing Data Only when Data Links Are Operating Normally Writing 0000 in the Data Link Area when Errors Occur Data Link Example Communications Error at Node164 Message Service Introduction Send and Recv CS/CJ-series PLCs168 C200HX/HG/HE PLCs @SEND90170 171 Timer/counters numbers 0 to 2047 can send and receive data CIOSection CVM1 and CV-series PLCs Word for data reception at the destination node, N174 CQM1H-series PLCs 176 177 178 179 180 181 Beginning word for storing response data CmndExample Commands for CVM1, CV-series and CS/CJ-series PLCs Type of command CodeSend/Receive Data Areas Area RangeArea Range CV500, CVM1-CPU01 CVM1-CPU11/21Selecting Communications Instructions Puter Or CV ComTents Read/writeMessage Service Specifications Name Address Contents Word Bit Using the Message ServiceSEND/RECV Flags Network Status Name Operating Address Contents LevelName Address Contents CVM1, and CV-series PLCsCommunications Instruction Response Codes Word Bits ContentsSEND/RECV Flag Operations ExampleResponse Codes C200HX/HG/HECQM1H-series PLC CS/CJ-series, CVM1,Simultaneous Execution of Communications Instructions C200HX/HG/HE PLCs CS/CJ-series, CVM1, and CV-series PLCsPLC Programming Examples On the next195 196 197 198 Fins Communications Service Fins Commands and ResponsesSending and Receiving Fins Commands and Responses Any parameters must follow the command code Applicable Units for Fins CommandsCommand Codes Execution resultCommand Block Commands and Responses for Controller Link UnitsCommand Codes Response BlockParameters Response Block For C200HX/HG/HE, CVM1, and CV-series PLCsFor CS/CJ-series and CQM1H-series PLCs ModelReads the Controller Link Unit’s controller status Wired/Optical responseUnit. Always set to 00 Hex 204 Network Status Read Corresponding to the node address0 0 0 0 Ified as a 2-byte 4-digit hexadecimal number as follows Default value 32 nodesReads the data link operational status Hex 32 nodes208 Data that was sent by the command One was sent is returnedHexadecimal decimal 0 to Reads the PLC’s error logBroadcasts test data to all nodes in a specified network Response gives the number of records actually readError LOG Clear Configuration of each error record is as followsCommand PLC mode Name Code Memory Area DesignationsEach word/bit address specifies a specific bit or word Specified for CQM1H-series PLCsWord/Bit Addresses Memory Area CodeParameters Memory area code command The data area to read Data ConfigurationWord Contents or PV Two Bytes Flag or Bit Status One ByteMemory Areas Parameters Memory area code command The data area to writeMemory area Data No. Code Bytes Sequence starting from the beginning address Memory area designationsProgram Area Write 8 RUN Data command The data to be written02 Hex Monitor mode 04 Hex RUN mode StopArea data response As follows Meaning Unit HexReads the status of the Controller Command Block Response Block0 0 Clock Read Value DayParameters Error reset code command Set to Ffff Hex Parameters RangeValue Function Memory area DataDesignations for memory area designations ResponseArea Data type Memory area Number Code Bytes Response Codes ConfigurationIR, SR, LR, HR, and AR Areas Network Relay Errors Relay ErrorsCPU Unit Response Codes and TroubleshootingTo some cause such as a routing table error Exist228 229 230 231 232 Network Interconnections Interconnecting Controller Link Networks What is Network Interconnection?Interconnecting Different Types of Networks 235 Local Networks Remote Programming and MonitoringSysmac Support Software and CV Support Software Remote Controller Link Networks Sysmac Support Software or CV Support SoftwareOther Remote Networks CX-Programmer Programming DeviceAppropriate Unit according to the routing tables Routing TablesCreating Routing Tables Local Network TableRelay Network Table Setting Routing TablesCreated Network end network not directly connected to the local PLCEditing Local Network Tables Routing Table Setting ProcedureLocal network Editing Relay Network Tables Saving Routing TablesTransferring Routing Tables Connecting to the PLCRouting Table Enable Bit C200HX/HG/HE and CQM1H-series Only Operating level 0 DM Operating level 1 DMExample Routing Table Settings PCsNodes Routing Tables on PLC246 Communications Timing Communications Mechanism Data Transmissions over the NetworkSetting the Polling and Polled Nodes Network Parameters No. of Polled Nodes per Communications CycleSpecifying Network Parameters Network parameter Setting Default Range ValueCommunications Cycle Time Active Data LinksCalculation Example Instruction When sent When receivedInactive Data Links Communications conditions are as followsData Exchange Timing Being issuedData Link I/O Response Time BytesUnder Asynchronous Synchronous ModeData Processing Time CS/CJ-series PLCs, CVM1Calculation Example Time Case 257 258 259 260 261 Minimum Response Time CVM1 and CV-series PLCs Under Asynchronous Operation Maximum Response Time264 Data Processing Time see Message Delay Times1 CS/CJ-series, CVM1, and CV-series PLCs Data Transmission TimeLink Servicing Interval Source and Destination Nodes Link Service Processing Source and Destination NodesTransmission Delay Time Transmission ProcessingReception Processing That transmits event frames before the Send command is sentMaximum Delay Time Number of words transferred ⋅ 0.00075 + 1.3 ms268 269 Responses Number of words transferred ⋅ 0.00125 ms + 3 ms 2 C200HX/HG/HE and CQM1H-series PLCsSEND90 Responses Number of words transferred ⋅ 0.00125 ms + 2.3 msRECV98 Instruction 272 273 274 Troubleshooting and Maintenance 1 CS/CJ-series Controller Link Units Troubleshooting Using IndicatorsTroubleshooting with RUN, ERC, ERH and INS Indicators CS-series Unit277 278 Data Link Cannot be Troubleshooting with LNK and M/A IndicatorsUsing the following table StartedData Link Troubleshooting of Other ErrorsNode Cannot Participate StoppedConfiguring a Network with 33 Nodes or More Problem Status Cause and remedy282 Configuring a Network with 32 Nodes or Less 2 C200HX/HG/HE and CQM1H-series Controller Link Units284 285 286 CVM1 and CV-series Controller Link Units 288 289 290 291 Troubleshooting with the PWR Indicator Status Area and TroubleshootingTroubleshooting with the T/R1 and T/R2 Indicators Error Information CIO 1500 + 25 x Unit No Status Area294 Data Link Status Bit Status and Error ProcessingBit status Probable cause Probable remedy 296 Refer to 7-4 Setting Rout Other StatusTerminating Resistance Status CIO 1500 + 25 ⋅ Unit No. + Stopping Data LinksService Time AR 16, AR Duplicate Operating Levels/Refresh Error ARRouting Table Error/Unit Restart Bits AR 2 C200HX/HG/HE Controller Link UnitsData Link Status SR 239 to SR 241, SR 243 to SR Polling Node Address, Startup Node Address SR 238, SROperating Level Status SR Troubleshooting with Status Flags Data Link Status First Data Link Status Word + 0 to +302 303 Error Information CIO 1500 + 25 ⋅ Unit No 3 CVM1 and CV-series Controller Link UnitsData Link Status CIO 1500 + 25 ⋅ Unit No. + 7 to + 306 307 Error Information IR 4 CQM1H-series Controller Link UnitsLocal Data Link Participation Status IR Polling Node Address, Startup Node Address IRNetwork Participation Status IR 192 and IR Data Link Status IR 91 to IR310 311 Routing Tabless and reset Terminating Resistance Status IRError Log Table Error LogError Log Table Configuration Time Information Error CodesTents of the errors 1st byte 2nd byte315 Command block Response block317 318 319 Reading an Error Log Reading and Clearing Error LogsError Status Clearing an Error LogExample Display of Error List Error message Troubleshooting322 Inspection Cleaning and InspectionCleaning Tools and Equipment Need for InspectionBit address Unit Handling PrecautionsReplacing the Unit Word UnitSetting the Unit after Replacement Resetting Network Parameters326 C200HX/HG/HE and CQM1H-series Controller Link Units Using the Controller Link Support SoftwareNot Using the Controller Link Support software 3.. . Turn off all nodes in the Controller Link NetworkCS/CJ-series, CVM1, and CV-series Controller Link Units 329 330 Adding Nodes and Editing Active Data Link Tables Example of Adding Nodes Using a T-branch Line Adding Nodes Using a Repeater UnitExample of Adding Nodes with a Repeater Unit on One End Procedure for Adding Nodes Precautions when Connecting Nodes Using a Repeater UnitSystem Configuration after Adding Nodes Adding Nodes with a Repeater Unit at One EndSystems Wired with an Existing Repeater Unit Systems with an Existing T-branch LineExample of Changing Data Link Table with Active Data Links Operations when Changing Data Link TablesChanging the Data Link Tables with Active Data Links Model Remarks337 Procedure 339 340 341 342 Controller Link Support Software Standard Models Controller Link UnitsController Link Support Board Communications Cables Twisted-pair CablesCPU Units CX-Programmer with CX-NetCPU Units and Programming Devices Applicable Name Model number Applicable PLCs ComputerOther Products Used with Controller Link Units Page CS/CJ-series PLCs Memory AreasAuxiliary Area Error Information CIO 1500 + 25 ⋅ Unit No. See CS/CJ CPU Bus Unit Duplication Error FlagCS/CJ CPU Bus Unit Error, Unit Number Flags CIO Area CS/CJ CPU Bus Unit Area349 350 DM Area CS/CJ CPU Bus Unit Area Memory AreasAppendix B Common TypeTo 1 Type Chain TypeSR Area C200HX/HG/HE PLCsCommunications Instruction Response Codes SR 237 See AR Area Duplicate Operating Levels/Refresh Error AR 00 SeeRouting Table Error/Unit Restart Bits AR 01 See Operating Level Status SR 252 See pages 189Service Time AR 16, AR 17 See DM Parameter AreaCVM1 and CV-series PLCs CIO Area CPU Bus Unit Area CPU Bus Unit Numbers359 DM Area CPU Bus Unit Area CQM1H-series PLCs Word Bits Name ContentsData Link Start Bit AR 07 See Data Link Status IR 91 to IR 93 See pages 156 Local Data Link Participation Status IR 90 SeeTerminating Resistance Status IR 95 See PLC Setup Settings in DM Area Controller Link Status InformationAutomatic Data Link Parameters DM 6401 to DM 6409 See Using the Relay Terminal Block Appearance Name Model number RemarksReplacing a Controller Link Unit with a Relay Terminal Block 367 Page Numerics Index 371 372 373 374 Revision code Date Revised content Revision HistoryRevision History Pages 115, 117, 119, and 120 PC changed to PLCOmron Corporation Control Devices Division H.Q Regional HeadquartersAuthorized Distributor