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Omron CS1W-RPT01, CVM1-CLK21, CJ1W-CLK21-V1, C200HW-CLK21 Adding Nodes Using a Repeater Unit

Models: CS1W-RPT01 CJ1W-CLK21-V1 CVM1-CLK21 CQM1H-CLK21 CS1W-CLK21-V1 C200HW-CLK21

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Adding Nodes Using a Repeater Unit

Section 10-1

10-1 Adding Nodes Using a Repeater Unit

10-1-1 Overview

The CS1W-RPT01 Repeater Unit can be used to add new nodes to the net- work without turning OFF the power to the existing network.

Example of Adding Nodes Using a T-branch Line

System Configuration at Startup

System Configuration after Adding Nodes

CS1W-RPT01	CS1W-RPT01
Repeater Unit	Repeater Unit

The power to the PLC does not need to be turned OFF to the nodes shown within the broken line.

Newly added nodes

Example of Adding Nodes with a Repeater Unit on One End

System Configuration at Startup

System Configuration after Adding Nodes

CS1W-RPT01 Repeater Unit

	The power to the PLC does	Newly added nodes
	not need to be turned OFF
		(See note 1.)
	to the nodes shown within

the broken line.

CS1W-RPT01

Repeater Unit

Note 1. Connect the communications cable for the existing network and the com- munications cable for the new nodes to different communications cables terminal blocks (SL1 and SL2) on the Repeater Unit.

2.Connect a CS1W-RPT01 Repeater Unit to the system in advance to en- able adding new Controller Link nodes after the system is operating and without turning OFF the power to the existing network.

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Image 355

Omron CS1W-RPT01, CVM1-CLK21, CQM1H-CLK21 Adding Nodes Using a Repeater Unit, Example of Adding Nodes Using a T-branch Line

Contents

Controller Link Units Controller Link Units Page  Omron Omron Product References Unit Version Notation on Products Unit VersionsConfirming Unit Versions with Support Software Unit Versions and Manufacturing Dates/Lot Numbers Using the Unit Version LabelsUnit Version Notation Function Support by Unit Version Viii Table of Contents Data Links 105 Appendices Xii About this Manual Name Contents Cat. No Suffixes omitted Xiv Read and Understand this Manual Application Considerations Disclaimers Xviii Precautions Safety Precautions General PrecautionsIntended Audience Operating Environment Precautions Operating Environment Precautions Applications Precautions Xxiii EMC Directives Conformance to EC DirectivesLow Voltage Directive Section Section What Is the Controller Link?Wired System Overview Long-distance Wiring Branch WiringConverting Part of the Transmission Line to Optical Fiber CS1W-CLK12-V1 CVM1-CLK12 Token Ring Mode Connecting Repeater Units Using GI Optical Fiber Cable Token Bus Mode Data Links Message ServiceAutomatic Setting Manual Setting Or the message service function Error LogStatus Area Specifications FeaturesFeatures of Twisted-pair Cable Features of Optical Fiber Cable Improved Error Handling Compatible with Different Node ConfigurationsFlexible Inter-network Connections Up to 62 nodes can be connected Features and Functions of Version-1 ModelsTotal length of wired networks can be extended Devices can be modularized System Configuration Specifications and Configurations Branch Wiring Maximum Configuration of 62 Nodes General Specifications Items Specifications Communications Specifications PCF type GI type Within 1 segment See Entire network Controller Link Unit Models and PLCs Wired System Units per PLC External Appearance InstallationTables Weight Max No. Unit Ver .2 Pre-Ver .2 Without -V1 suffix Suffix CS/CJ-series Controller Link Unit ModelsName Model Current consumption Number Per Unit a Units Devices for Connection Repeater Units when RequiredCommunications Cables Name Model Remarks Relay Terminal Blocks Programming Device for the PLC Programming DevicesProgramming External Model Applicable PLCs Device Controller Link Support Software Version Using an Independent Computer EV2 HG/HE, CVM1 Software External Model Applicable PLCs Remarks CX-Programmer Controller Link Support Software Menu Overview Software External Model Applicable PLCs When Operating on Personal Computer as Peripheral SoftwareWhen Operating on Personal Computer Connected as a Node Selection of Communications Functions Preparations C200HX/HG/HE and CQM1H-series PLCs Basic ProceduresCVM1, CV-series, and CS/CJ-series PLCs Application Precautions C200HX/HG/HE PLC Communications error type Data link areas Section Section Basic Procedures Manually Setting Data Links Data Links Procedures Set the data link mode AR 0700 operating level #0 Automatically Setting Data LinksStart the data links CS/CJ Series Word 0 of DM30000 + 100 ⋅ CV-series PLCs Console Only Gramming Console Section CX-Programmer version 3.2 or higher To 1 Type CS/CJ Series Word 0 of DM30000 + 100 ⋅ N Chain Type Create the I/O tables Message Service ProcedureRegister routing tables if using inter-network connections Contents Remarks Create the user program Section Installation and Wiring CS-series Controller Link Units Component Names and Functions Name Color Status Meaning Wired Unit Indicators CJ-series Controller Link Units Dimensions Unit mm For details, refer to 9-1 Troubleshooting Using Indicators Component Names and Functions 3 C200HX/HG/HE Controller Link Unit Node address switches Refer to p Yellow Lit Data reception Receive Not lit No data reception 4 CVM1 and CV-series Controller Link Unit Unit number switches Refer to p 34.5 5 CQM1H-series Controller Link Unit Wire-to-Wire Repeater Unit Dimensions Unit mm Repeater Unit Indicators Wire-to-Optical H-PCF Repeater Unit Wire-to-Optical GI Repeater Unit Unit Installation C200HX/HG/HE PLCs Installing One Controller Link UnitInstalling Two Controller Link Units Mounting Controller Link Units Installing with a PC Card Unit Installing with Another Communications UnitCVM1 and CV-series PLCs Expansion CPU Rack CS-series PLCs CPU Rack CJ-series PLCs Mounting a Repeater Unit Mum current of 4.6 a 5 V and maximum power of 30 WCQM1H-series PLCs Mounting a Repeater Unit on DIN Track Screw-mounting a Repeater UnitDIN Track End Plate PFP-M 2 Plates required per Repeater Unit WiringCommunications Cables Communications Cables Terminal Block Connections Connecting the Shield LineNot Unit a Relay Terminal Block Using a Relay Terminal Block Connecting the Communications Cables Apply vinyl tape or a heat-shrinking tube Do not pull on a communication cable Mark Signal name Line color Power Supply WiringRepeater Units Laying Optical Cable CS1W-RPT02/03 Only Power Supply Specifications Mounting bracket Tension member Terminal Optical Fiber Cables Indoor Use Only Name Specifications ModelName Model Specifications Optical Bus or Optical Ring System H-PCF Cable Name Model Specifications Manufacturer Optical Fiber Cables with Connectors Indoor Use OnlyOptical Fiber Cable Accessories Specifications Length Model CS1W-RPT03 GI 50/125 ∝m AGF Cable Optical Fiber CablesMinimum Standard Maximum Unit Conditions Constructing Networks with Repeater Units Connectors62.5/125 ∝m AGF Cable Segments Specifications within Remarks Each segment Number of Repeater Units Branch Wiring 2-stage Repeater Unit ConnectionExamples of Correct Repeater Unit Connections More than 2 Stages of Repeater Units Long-distance Wiring 2-stage Repeater Unit ConnectionExamples of Incorrect Repeater Unit Connections Partial Optical Conversion 2-stage Repeater Unit Connection Long-distance Wiring Branch WiringTerminating Resistance Partial Conversion to Optical Fiber Section Preparations for Communications Overview CS-series Controller Link UnitsUnit Number Node Addresses Baud Rates Pins Baud rate Maximum Transmission distance Bottom switch Terminating resistance Default setting is 2 Mbps, 500 mCJ-series Controller Link Units Setting range Nodes 01 to 32 default is Setting range Nodes To F default is Node Baud Rates C200HX/HG/HE PLC C200HX/HG/HE Controller Link Units Always leave pin 3 OFF Baud Rate and Operating LevelOperating Level Level Pin Baud Rate Pins 1Setting the Operating Baud Rates and Operating Levels Pin Operating level Node Node Addresses Setting Baud RatesAlways keep pins 3 and 4 set to OFF CVM1 and CV-series Controller Link Units Unit Switch Baud rate Maximum Transmission distance Pin Set the following pins for the baud rate setting DIP switchSwitch at the front Terminating resistance Pin Sion dis Tance Setting Baud RateSwitch Terminating Nodes Resistance CQM1H-series Controller Link Units 101 Repeater Units Terminating Resistance Switch for SL2 Wire-to-Wire Repeater UnitWire-to Repeater Terminating Resistance Switch for SL1 Switch Terminating resistance Data Links What Are Data Links? Manually Setting Data LinksCS/CJ-series Controller Link Unit Functions by Unit Version Offsets Easy Setting Automatic Setting Data Links with 1N Allocations Automatically Setting Data Links with Equality Layout Type Model Offsetting Image Using Offsets Communications error type Data link area Data Link SpecificationsDescription Manual setting Automatic setting Differences between Manual and Automatic Setting Selecting Manual or Automatic Setting Setting Data Links Transferring from a Programming Device Manual Setting CS/CJ-series PLCs Data Link Table SpecificationsSetting item Setting range Transferring from a Computer Node 116 C200HX/HG/HE PLCs 118 Used. Refer to 5-4 Checking Data Link Status for details CVM1 and CV-series PLCs CQM1H-series PLCs 121 W307 for information on the Controller Link Support Board PrecautionsData link start word 1 + Total number of send/receive Words in area ≤ 247 IR Area Data Link Area Structure Manual Setting ExamplesDevice Information Settings SAMPLE1.CLK Same Allocation to All Nodes 124 SAMPLE2.CLK Different Allocations to Each Node Device Information Setting SAMPLE3.CLK Creating Data Link Groups within a Network Device Information Setting Data Link Tables Only area 2 is used in this example SAMPLE4.CLK Receiving Only Part of Send Data and Offsets Automatic Setting CS/CJ-series Startup Node Automatic Setting, Equality Layout Allocations Automatic Setting, 1NBetween master and slave nodes Equality Layout Setting Range for Automatic Setting 133 1N Allocation, Common Type Features of Common Type 1N Allocation 135 136 137 1N Allocations, 1 to 1 Type Features of 1 to 1 Type 1N Allocation 139 140 1N Allocation, Chain Type Features of Chain Type 1N Allocation 142 143 144 C200HX/HG/HE Startup Node Settings 146 CVM1 or CV-series Startup Node 148 149 CQM1H-series Startup Node DM Parameter Area Automatic Setting ExampleSettings for Equality Layout Link areas that are created as a result Data Link Areas Created DM Parameter Setting Example for 1N Allocation, Common Type Automatically Set Data Links Starting and Stopping Data LinksData Link Areas Manually Set Data Links CS/CJ-series Start Bit Using a Programming Device or the User ProgramC200HX/HG/HE Start Bit Using Fins Commands Checking Data Link Status LED IndicatorsCheck the Link and M/A indicators on the front of the unit Name Color Status Contents 157 Following shows an example of a remaining receive area Name Function Data link status storage area is set as follows Data Link Status Storage Format CS/CJ Series OnlyOnly status for nodes 1 to 6 are saved Specification Matic settingsChecking by Manipulating Bit/Word Status Programming Examples for Processing Data when Errors Occur Error Detection Program ExampleProcessing Data Only when Data Links Are Operating Normally Data Link Example Communications Error at Node Writing 0000 in the Data Link Area when Errors Occur 164 Message Service Introduction CS/CJ-series PLCs Send and Recv 168 @SEND90 C200HX/HG/HE PLCs 170 171 CIO Timer/counters numbers 0 to 2047 can send and receive data Word for data reception at the destination node, N Section CVM1 and CV-series PLCs 174 CQM1H-series PLCs 176 177 178 179 180 181 Cmnd Beginning word for storing response data Type of command Code Example Commands for CVM1, CV-series and CS/CJ-series PLCs Area Range Send/Receive Data Areas CVM1-CPU11/21 Area Range CV500, CVM1-CPU01 Selecting Communications Instructions Read/write ComTents Puter Or CV Message Service Specifications Name Address Contents Word Bit Using the Message ServiceSEND/RECV Flags CVM1, and CV-series PLCs Name Operating Address Contents LevelName Address Contents Network Status Example Word Bits ContentsSEND/RECV Flag Operations Communications Instruction Response Codes CS/CJ-series, CVM1, C200HX/HG/HECQM1H-series PLC Response Codes C200HX/HG/HE PLCs CS/CJ-series, CVM1, and CV-series PLCs Simultaneous Execution of Communications Instructions On the next PLC Programming Examples 195 196 197 198 Fins Communications Service Fins Commands and ResponsesSending and Receiving Fins Commands and Responses Execution result Applicable Units for Fins CommandsCommand Codes Any parameters must follow the command code Response Block Commands and Responses for Controller Link UnitsCommand Codes Command Block Model Response Block For C200HX/HG/HE, CVM1, and CV-series PLCsFor CS/CJ-series and CQM1H-series PLCs Parameters Reads the Controller Link Unit’s controller status Wired/Optical responseUnit. Always set to 00 Hex 204 Corresponding to the node address Network Status Read 0 0 0 0 Hex 32 nodes Default value 32 nodesReads the data link operational status Ified as a 2-byte 4-digit hexadecimal number as follows 208 One was sent is returned Data that was sent by the command Response gives the number of records actually read Reads the PLC’s error logBroadcasts test data to all nodes in a specified network Hexadecimal decimal 0 to Configuration of each error record is as follows Error LOG Clear Memory Area Designations Command PLC mode Name Code Memory Area Code Specified for CQM1H-series PLCsWord/Bit Addresses Each word/bit address specifies a specific bit or word Flag or Bit Status One Byte Data ConfigurationWord Contents or PV Two Bytes Parameters Memory area code command The data area to read Memory Areas Parameters Memory area code command The data area to writeMemory area Data No. Code Bytes Memory area designations Sequence starting from the beginning address Program Area Write Stop Data command The data to be written02 Hex Monitor mode 04 Hex RUN mode 8 RUN Meaning Unit Hex Area data response As follows Reads the status of the Controller Command Block Response Block0 0 Value Day Clock Read Parameters Range Parameters Error reset code command Set to Ffff Hex Memory area Data Value Function Designations for memory area designations ResponseArea Data type Memory area Number Code Bytes Response Codes ConfigurationIR, SR, LR, HR, and AR Areas Relay Errors Network Relay Errors Exist Response Codes and TroubleshootingTo some cause such as a routing table error CPU Unit 228 229 230 231 232 Network Interconnections Interconnecting Controller Link Networks What is Network Interconnection?Interconnecting Different Types of Networks 235 Local Networks Remote Programming and MonitoringSysmac Support Software and CV Support Software Sysmac Support Software or CV Support Software Remote Controller Link Networks CX-Programmer Programming Device Other Remote Networks Local Network Table Routing TablesCreating Routing Tables Appropriate Unit according to the routing tables Network end network not directly connected to the local PLC Setting Routing TablesCreated Relay Network Table Editing Local Network Tables Routing Table Setting ProcedureLocal network Saving Routing Tables Editing Relay Network Tables Operating level 0 DM Operating level 1 DM Connecting to the PLCRouting Table Enable Bit C200HX/HG/HE and CQM1H-series Only Transferring Routing Tables PCs Example Routing Table Settings Routing Tables on PLC Nodes 246 Communications Timing Data Transmissions over the Network Communications Mechanism Setting the Polling and Polled Nodes No. of Polled Nodes per Communications Cycle Network Parameters Active Data Links Network parameter Setting Default Range ValueCommunications Cycle Time Specifying Network Parameters Communications conditions are as follows Instruction When sent When receivedInactive Data Links Calculation Example Bytes Being issuedData Link I/O Response Time Data Exchange Timing CS/CJ-series PLCs, CVM1 Synchronous ModeData Processing Time Under Asynchronous Calculation Example Time Case 257 258 259 260 261 Minimum Response Time Maximum Response Time CVM1 and CV-series PLCs Under Asynchronous Operation 264 Data Transmission Time Message Delay Times1 CS/CJ-series, CVM1, and CV-series PLCs Data Processing Time see Transmission Processing Link Service Processing Source and Destination NodesTransmission Delay Time Link Servicing Interval Source and Destination Nodes Number of words transferred ⋅ 0.00075 + 1.3 ms That transmits event frames before the Send command is sentMaximum Delay Time Reception Processing 268 269 Responses Number of words transferred ⋅ 0.00125 ms + 2.3 ms 2 C200HX/HG/HE and CQM1H-series PLCsSEND90 Responses Number of words transferred ⋅ 0.00125 ms + 3 ms RECV98 Instruction 272 273 274 Troubleshooting and Maintenance CS-series Unit Troubleshooting Using IndicatorsTroubleshooting with RUN, ERC, ERH and INS Indicators 1 CS/CJ-series Controller Link Units 277 278 Started Troubleshooting with LNK and M/A IndicatorsUsing the following table Data Link Cannot be Stopped Troubleshooting of Other ErrorsNode Cannot Participate Data Link Problem Status Cause and remedy Configuring a Network with 33 Nodes or More 282 2 C200HX/HG/HE and CQM1H-series Controller Link Units Configuring a Network with 32 Nodes or Less 284 285 286 CVM1 and CV-series Controller Link Units 288 289 290 291 Troubleshooting with the PWR Indicator Status Area and TroubleshootingTroubleshooting with the T/R1 and T/R2 Indicators Status Area Error Information CIO 1500 + 25 x Unit No 294 Data Link Status Bit Status and Error ProcessingBit status Probable cause Probable remedy 296 Other Status Refer to 7-4 Setting Rout Stopping Data Links Terminating Resistance Status CIO 1500 + 25 ⋅ Unit No. + 2 C200HX/HG/HE Controller Link Units Duplicate Operating Levels/Refresh Error ARRouting Table Error/Unit Restart Bits AR Service Time AR 16, AR Data Link Status SR 239 to SR 241, SR 243 to SR Polling Node Address, Startup Node Address SR 238, SROperating Level Status SR Data Link Status First Data Link Status Word + 0 to + Troubleshooting with Status Flags 302 303 3 CVM1 and CV-series Controller Link Units Error Information CIO 1500 + 25 ⋅ Unit No Data Link Status CIO 1500 + 25 ⋅ Unit No. + 7 to + 306 307 4 CQM1H-series Controller Link Units Error Information IR Data Link Status IR 91 to IR Polling Node Address, Startup Node Address IRNetwork Participation Status IR 192 and IR Local Data Link Participation Status IR 310 311 Terminating Resistance Status IR Routing Tabless and reset Error Log Table Error LogError Log Table Configuration 1st byte 2nd byte Error CodesTents of the errors Time Information 315 Response block Command block 317 318 319 Clearing an Error Log Reading and Clearing Error LogsError Status Reading an Error Log Error message Troubleshooting Example Display of Error List 322 Tools and Equipment Need for Inspection Cleaning and InspectionCleaning Inspection Word Unit Handling PrecautionsReplacing the Unit Bit address Unit Resetting Network Parameters Setting the Unit after Replacement 326 3.. . Turn off all nodes in the Controller Link Network Using the Controller Link Support SoftwareNot Using the Controller Link Support software C200HX/HG/HE and CQM1H-series Controller Link Units CS/CJ-series, CVM1, and CV-series Controller Link Units 329 330 Adding Nodes and Editing Active Data Link Tables Example of Adding Nodes Using a T-branch Line Adding Nodes Using a Repeater UnitExample of Adding Nodes with a Repeater Unit on One End Precautions when Connecting Nodes Using a Repeater Unit Procedure for Adding Nodes Adding Nodes with a Repeater Unit at One End System Configuration after Adding Nodes Systems with an Existing T-branch Line Systems Wired with an Existing Repeater Unit Model Remarks Operations when Changing Data Link TablesChanging the Data Link Tables with Active Data Links Example of Changing Data Link Table with Active Data Links 337 Procedure 339 340 341 342 Communications Cables Twisted-pair Cables Standard Models Controller Link UnitsController Link Support Board Controller Link Support Software Applicable Name Model number Applicable PLCs Computer CX-Programmer with CX-NetCPU Units and Programming Devices CPU Units Other Products Used with Controller Link Units Page CS/CJ-series PLCs Memory AreasAuxiliary Area CIO Area CS/CJ CPU Bus Unit Area CS/CJ CPU Bus Unit Duplication Error FlagCS/CJ CPU Bus Unit Error, Unit Number Flags Error Information CIO 1500 + 25 ⋅ Unit No. See 349 350 DM Area CS/CJ CPU Bus Unit Area Common Type Memory AreasAppendix B Chain Type To 1 Type SR Area C200HX/HG/HE PLCsCommunications Instruction Response Codes SR 237 See Operating Level Status SR 252 See pages 189 Duplicate Operating Levels/Refresh Error AR 00 SeeRouting Table Error/Unit Restart Bits AR 01 See AR Area DM Parameter Area Service Time AR 16, AR 17 See CVM1 and CV-series PLCs CPU Bus Unit Numbers CIO Area CPU Bus Unit Area 359 DM Area CPU Bus Unit Area CQM1H-series PLCs Word Bits Name ContentsData Link Start Bit AR 07 See Data Link Status IR 91 to IR 93 See pages 156 Local Data Link Participation Status IR 90 SeeTerminating Resistance Status IR 95 See Controller Link Status Information PLC Setup Settings in DM Area Automatic Data Link Parameters DM 6401 to DM 6409 See Appearance Name Model number Remarks Using the Relay Terminal Block Replacing a Controller Link Unit with a Relay Terminal Block 367 Page Numerics Index 371 372 373 374 Revision History Revision code Date Revised content Pages 115, 117, 119, and 120 PC changed to PLC Revision History Regional Headquarters Omron Corporation Control Devices Division H.Q Authorized Distributor