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Omron CS1W-RPT01, CVM1-CLK21 Basic Procedures, Preparations C200HX/HG/HE and CQM1H-series PLCs

Models: CS1W-RPT01 CJ1W-CLK21-V1 CVM1-CLK21 CQM1H-CLK21 CS1W-CLK21-V1 C200HW-CLK21

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Basic Procedures

Section 1-4

other PLCs in other nodes or from one PLC to IBM PC/AT or compatible com- puters.

1-4 Basic Procedures

Preparations

C200HX/HG/HE and CQM1H-series PLCs

1,2,3... 1. Perform mounting and wiring.

•Mount to the PLC.

•Connect the communications cables.

2.Set the node address on the front rotary switches.

•01 to 32

3.Set the baud rate and operating level on the front DIP switch.

•2 M, 1 M, or 500 Kbps

•Operating level 0 or operating level 1 (C200HX/HG/HE PLCs only)

4.Set the terminating resistance on the sliding switch.

•ON or OFF (Only the end nodes are set to ON.)

5.Connect power to all nodes.

6.Connect the Programming Device to the PLC.

7.Create I/O tables (not necessary for C200HX/HG/HE and CQM1H- series PLCs and not necessary for CJ-series PLCs unless user-created I/O tables have been specified).

8.Register routing tables as required.

CVM1, CV-series, and CS/CJ-series PLCs

1,2,3... 1. Perform mounting and wiring.

•Mount to the PLC.

•Connect the communications cables.

2.Set the Unit number on the front rotary switches.

•00 to 15 (0 to F: CS/CJ-series display is in hexadecimal)

3.Set the node address on the front rotary switches.

•01 to 32 (01 to 62) (See note a.)

4.Set the baud rate and operating level on the front DIP switch.

•2 M, 1 M, or 500 Kbps (wired systems only)

5.Set the terminating resistance on the front slide switch.

•ON or OFF (Only the terminal node is set to ON.)

6.Connect power to all nodes.

7.Connect the Programming Device to the PLC.

8.Create I/O tables (not necessary for C200HX/HG/HE and CQM1H- series PLCs and not necessary for CJ-series PLCs unless user-created I/ O tables have been specified).

9.Set the Wired Network 62 Node Enable Bit in the DM Parameter Area soft- ware switches. (See note b.)

•ON (62 nodes max.) or OFF (32 nodes max.)

10.Register routing tables.

Note a) Setting 62 nodes is possible only with the CS1W-CLK21-V1 and CJ1W-CLK21-V1. The Wired Network 62 Node Enable Bit in the DM Parameter Area software switches must be set.

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Omron CS1W-RPT01 Basic Procedures, Preparations C200HX/HG/HE and CQM1H-series PLCs, CVM1, CV-series, and CS/CJ-series PLCs

Contents

Controller Link Units Controller Link Units Page  Omron Omron Product References Unit Version Notation on Products Unit VersionsConfirming Unit Versions with Support Software Unit Version Notation Using the Unit Version LabelsFunction Support by Unit Version Unit Versions and Manufacturing Dates/Lot Numbers Viii Table of Contents Data Links 105 Appendices Xii About this Manual Name Contents Cat. No Suffixes omitted Xiv Read and Understand this Manual Application Considerations Disclaimers Xviii Precautions Safety Precautions General PrecautionsIntended Audience Operating Environment Precautions Operating Environment Precautions Applications Precautions Xxiii EMC Directives Conformance to EC DirectivesLow Voltage Directive Section Wired System What Is the Controller Link?Overview Section Long-distance Wiring Branch WiringConverting Part of the Transmission Line to Optical Fiber CS1W-CLK12-V1 CVM1-CLK12 Token Ring Mode Connecting Repeater Units Using GI Optical Fiber Cable Token Bus Mode Automatic Setting Message ServiceManual Setting Data Links Or the message service function Error LogStatus Area Features of Twisted-pair Cable FeaturesFeatures of Optical Fiber Cable Specifications Improved Error Handling Compatible with Different Node ConfigurationsFlexible Inter-network Connections Total length of wired networks can be extended Features and Functions of Version-1 ModelsDevices can be modularized Up to 62 nodes can be connected System Configuration Specifications and Configurations Branch Wiring Maximum Configuration of 62 Nodes General Specifications Items Specifications Communications Specifications PCF type GI type Within 1 segment See Entire network Controller Link Unit Models and PLCs Wired System Tables Weight External Appearance InstallationMax No. Units per PLC Unit Ver .2 Pre-Ver .2 Without -V1 suffix Suffix CS/CJ-series Controller Link Unit ModelsName Model Current consumption Number Per Unit a Units Devices for Connection Repeater Units when RequiredCommunications Cables Name Model Remarks Relay Terminal Blocks Programming Device for the PLC Programming DevicesProgramming External Model Applicable PLCs Device Controller Link Support Software Version Using an Independent Computer EV2 HG/HE, CVM1 Software External Model Applicable PLCs Remarks CX-Programmer Controller Link Support Software Menu Overview When Operating on Personal Computer Connected as a Node When Operating on Personal Computer as Peripheral SoftwareSelection of Communications Functions Software External Model Applicable PLCs Preparations C200HX/HG/HE and CQM1H-series PLCs Basic ProceduresCVM1, CV-series, and CS/CJ-series PLCs Application Precautions C200HX/HG/HE PLC Communications error type Data link areas Section Section Basic Procedures Manually Setting Data Links Data Links Procedures Set the data link mode Start the data links Automatically Setting Data LinksCS/CJ Series Word 0 of DM30000 + 100 ⋅ AR 0700 operating level #0 CV-series PLCs Console Only Gramming Console Section CX-Programmer version 3.2 or higher To 1 Type CS/CJ Series Word 0 of DM30000 + 100 ⋅ N Chain Type Register routing tables if using inter-network connections Message Service ProcedureContents Remarks Create the I/O tables Create the user program Section Installation and Wiring CS-series Controller Link Units Component Names and Functions Name Color Status Meaning Wired Unit Indicators CJ-series Controller Link Units Dimensions Unit mm For details, refer to 9-1 Troubleshooting Using Indicators Component Names and Functions 3 C200HX/HG/HE Controller Link Unit Node address switches Refer to p Yellow Lit Data reception Receive Not lit No data reception 4 CVM1 and CV-series Controller Link Unit Unit number switches Refer to p 34.5 5 CQM1H-series Controller Link Unit Wire-to-Wire Repeater Unit Dimensions Unit mm Repeater Unit Indicators Wire-to-Optical H-PCF Repeater Unit Wire-to-Optical GI Repeater Unit Unit Installation Installing Two Controller Link Units Installing One Controller Link UnitMounting Controller Link Units C200HX/HG/HE PLCs Installing with a PC Card Unit Installing with Another Communications UnitCVM1 and CV-series PLCs Expansion CPU Rack CS-series PLCs CPU Rack CJ-series PLCs Mounting a Repeater Unit Mum current of 4.6 a 5 V and maximum power of 30 WCQM1H-series PLCs Mounting a Repeater Unit on DIN Track Screw-mounting a Repeater UnitDIN Track Communications Cables WiringCommunications Cables End Plate PFP-M 2 Plates required per Repeater Unit Terminal Block Connections Connecting the Shield LineNot Unit a Relay Terminal Block Using a Relay Terminal Block Connecting the Communications Cables Apply vinyl tape or a heat-shrinking tube Do not pull on a communication cable Mark Signal name Line color Power Supply WiringRepeater Units Laying Optical Cable CS1W-RPT02/03 Only Power Supply Specifications Mounting bracket Tension member Terminal Name Model Specifications Name Specifications ModelOptical Bus or Optical Ring System H-PCF Cable Optical Fiber Cables Indoor Use Only Optical Fiber Cable Accessories Optical Fiber Cables with Connectors Indoor Use OnlySpecifications Length Model Name Model Specifications Manufacturer CS1W-RPT03 GI 50/125 ∝m AGF Cable Optical Fiber CablesMinimum Standard Maximum Unit Conditions Constructing Networks with Repeater Units Connectors62.5/125 ∝m AGF Cable Segments Specifications within Remarks Each segment Number of Repeater Units Branch Wiring 2-stage Repeater Unit ConnectionExamples of Correct Repeater Unit Connections Examples of Incorrect Repeater Unit Connections Long-distance Wiring 2-stage Repeater Unit ConnectionPartial Optical Conversion 2-stage Repeater Unit Connection More than 2 Stages of Repeater Units Long-distance Wiring Branch WiringTerminating Resistance Partial Conversion to Optical Fiber Section Preparations for Communications Overview CS-series Controller Link UnitsUnit Number Node Addresses Baud Rates Pins Baud rate Maximum Transmission distance Bottom switch Terminating resistance Default setting is 2 Mbps, 500 mCJ-series Controller Link Units Setting range Nodes 01 to 32 default is Setting range Nodes To F default is Node Baud Rates C200HX/HG/HE PLC C200HX/HG/HE Controller Link Units Always leave pin 3 OFF Baud Rate and Operating LevelOperating Level Setting the Operating Baud Rate Pins 1Baud Rates and Operating Levels Level Pin Pin Operating level Node Always keep pins 3 and 4 set to OFF Setting Baud RatesCVM1 and CV-series Controller Link Units Node Addresses Unit Switch Baud rate Maximum Transmission distance Pin Set the following pins for the baud rate setting DIP switchSwitch at the front Terminating resistance Switch Terminating Nodes Resistance Setting Baud RateCQM1H-series Controller Link Units Pin Sion dis Tance 101 Repeater Units Wire-to Repeater Wire-to-Wire Repeater UnitTerminating Resistance Switch for SL1 Terminating Resistance Switch for SL2 Switch Terminating resistance Data Links What Are Data Links? Manually Setting Data LinksCS/CJ-series Controller Link Unit Functions by Unit Version Offsets Easy Setting Automatic Setting Data Links with 1N Allocations Automatically Setting Data Links with Equality Layout Type Model Offsetting Image Using Offsets Communications error type Data link area Data Link SpecificationsDescription Manual setting Automatic setting Differences between Manual and Automatic Setting Selecting Manual or Automatic Setting Setting Data Links Transferring from a Programming Device Manual Setting Setting item Setting range Data Link Table SpecificationsTransferring from a Computer Node CS/CJ-series PLCs 116 C200HX/HG/HE PLCs 118 Used. Refer to 5-4 Checking Data Link Status for details CVM1 and CV-series PLCs CQM1H-series PLCs 121 Data link start word 1 + Total number of send/receive PrecautionsWords in area ≤ 247 IR Area W307 for information on the Controller Link Support Board Device Information Settings Manual Setting ExamplesSAMPLE1.CLK Same Allocation to All Nodes Data Link Area Structure 124 SAMPLE2.CLK Different Allocations to Each Node Device Information Setting SAMPLE3.CLK Creating Data Link Groups within a Network Device Information Setting Data Link Tables Only area 2 is used in this example SAMPLE4.CLK Receiving Only Part of Send Data and Offsets Automatic Setting CS/CJ-series Startup Node Automatic Setting, Equality Layout Allocations Automatic Setting, 1NBetween master and slave nodes Equality Layout Setting Range for Automatic Setting 133 1N Allocation, Common Type Features of Common Type 1N Allocation 135 136 137 1N Allocations, 1 to 1 Type Features of 1 to 1 Type 1N Allocation 139 140 1N Allocation, Chain Type Features of Chain Type 1N Allocation 142 143 144 C200HX/HG/HE Startup Node Settings 146 CVM1 or CV-series Startup Node 148 149 CQM1H-series Startup Node Settings for Equality Layout Automatic Setting ExampleLink areas that are created as a result DM Parameter Area Data Link Areas Created DM Parameter Setting Example for 1N Allocation, Common Type Data Link Areas Starting and Stopping Data LinksManually Set Data Links Automatically Set Data Links CS/CJ-series Start Bit Using a Programming Device or the User ProgramC200HX/HG/HE Start Bit Using Fins Commands Check the Link and M/A indicators on the front of the unit LED IndicatorsName Color Status Contents Checking Data Link Status 157 Following shows an example of a remaining receive area Name Function Data link status storage area is set as follows Data Link Status Storage Format CS/CJ Series OnlyOnly status for nodes 1 to 6 are saved Specification Matic settingsChecking by Manipulating Bit/Word Status Programming Examples for Processing Data when Errors Occur Error Detection Program ExampleProcessing Data Only when Data Links Are Operating Normally Data Link Example Communications Error at Node Writing 0000 in the Data Link Area when Errors Occur 164 Message Service Introduction CS/CJ-series PLCs Send and Recv 168 @SEND90 C200HX/HG/HE PLCs 170 171 CIO Timer/counters numbers 0 to 2047 can send and receive data Word for data reception at the destination node, N Section CVM1 and CV-series PLCs 174 CQM1H-series PLCs 176 177 178 179 180 181 Cmnd Beginning word for storing response data Type of command Code Example Commands for CVM1, CV-series and CS/CJ-series PLCs Area Range Send/Receive Data Areas CVM1-CPU11/21 Area Range CV500, CVM1-CPU01 Selecting Communications Instructions Tents ComPuter Or CV Read/write Message Service Specifications Name Address Contents Word Bit Using the Message ServiceSEND/RECV Flags Name Address Contents Name Operating Address Contents LevelNetwork Status CVM1, and CV-series PLCs SEND/RECV Flag Operations Word Bits ContentsCommunications Instruction Response Codes Example CQM1H-series PLC C200HX/HG/HEResponse Codes CS/CJ-series, CVM1, C200HX/HG/HE PLCs CS/CJ-series, CVM1, and CV-series PLCs Simultaneous Execution of Communications Instructions On the next PLC Programming Examples 195 196 197 198 Fins Communications Service Fins Commands and ResponsesSending and Receiving Fins Commands and Responses Command Codes Applicable Units for Fins CommandsAny parameters must follow the command code Execution result Command Codes Commands and Responses for Controller Link UnitsCommand Block Response Block For CS/CJ-series and CQM1H-series PLCs Response Block For C200HX/HG/HE, CVM1, and CV-series PLCsParameters Model Reads the Controller Link Unit’s controller status Wired/Optical responseUnit. Always set to 00 Hex 204 Corresponding to the node address Network Status Read 0 0 0 0 Reads the data link operational status Default value 32 nodesIfied as a 2-byte 4-digit hexadecimal number as follows Hex 32 nodes 208 One was sent is returned Data that was sent by the command Broadcasts test data to all nodes in a specified network Reads the PLC’s error logHexadecimal decimal 0 to Response gives the number of records actually read Configuration of each error record is as follows Error LOG Clear Memory Area Designations Command PLC mode Name Code Word/Bit Addresses Specified for CQM1H-series PLCsEach word/bit address specifies a specific bit or word Memory Area Code Word Contents or PV Two Bytes Data ConfigurationParameters Memory area code command The data area to read Flag or Bit Status One Byte Memory Areas Parameters Memory area code command The data area to writeMemory area Data No. Code Bytes Memory area designations Sequence starting from the beginning address Program Area Write 02 Hex Monitor mode 04 Hex RUN mode Data command The data to be written8 RUN Stop Meaning Unit Hex Area data response As follows Reads the status of the Controller Command Block Response Block0 0 Value Day Clock Read Parameters Range Parameters Error reset code command Set to Ffff Hex Memory area Data Value Function Designations for memory area designations ResponseArea Data type Memory area Number Code Bytes Response Codes ConfigurationIR, SR, LR, HR, and AR Areas Relay Errors Network Relay Errors To some cause such as a routing table error Response Codes and TroubleshootingCPU Unit Exist 228 229 230 231 232 Network Interconnections Interconnecting Controller Link Networks What is Network Interconnection?Interconnecting Different Types of Networks 235 Local Networks Remote Programming and MonitoringSysmac Support Software and CV Support Software Sysmac Support Software or CV Support Software Remote Controller Link Networks CX-Programmer Programming Device Other Remote Networks Creating Routing Tables Routing TablesAppropriate Unit according to the routing tables Local Network Table Created Setting Routing TablesRelay Network Table Network end network not directly connected to the local PLC Editing Local Network Tables Routing Table Setting ProcedureLocal network Saving Routing Tables Editing Relay Network Tables Routing Table Enable Bit C200HX/HG/HE and CQM1H-series Only Connecting to the PLCTransferring Routing Tables Operating level 0 DM Operating level 1 DM PCs Example Routing Table Settings Routing Tables on PLC Nodes 246 Communications Timing Data Transmissions over the Network Communications Mechanism Setting the Polling and Polled Nodes No. of Polled Nodes per Communications Cycle Network Parameters Communications Cycle Time Network parameter Setting Default Range ValueSpecifying Network Parameters Active Data Links Inactive Data Links Instruction When sent When receivedCalculation Example Communications conditions are as follows Data Link I/O Response Time Being issuedData Exchange Timing Bytes Data Processing Time Synchronous ModeUnder Asynchronous CS/CJ-series PLCs, CVM1 Calculation Example Time Case 257 258 259 260 261 Minimum Response Time Maximum Response Time CVM1 and CV-series PLCs Under Asynchronous Operation 264 1 CS/CJ-series, CVM1, and CV-series PLCs Message Delay TimesData Processing Time see Data Transmission Time Transmission Delay Time Link Service Processing Source and Destination NodesLink Servicing Interval Source and Destination Nodes Transmission Processing Maximum Delay Time That transmits event frames before the Send command is sentReception Processing Number of words transferred ⋅ 0.00075 + 1.3 ms 268 269 SEND90 2 C200HX/HG/HE and CQM1H-series PLCsResponses Number of words transferred ⋅ 0.00125 ms + 3 ms Responses Number of words transferred ⋅ 0.00125 ms + 2.3 ms RECV98 Instruction 272 273 274 Troubleshooting and Maintenance Troubleshooting with RUN, ERC, ERH and INS Indicators Troubleshooting Using Indicators1 CS/CJ-series Controller Link Units CS-series Unit 277 278 Using the following table Troubleshooting with LNK and M/A IndicatorsData Link Cannot be Started Node Cannot Participate Troubleshooting of Other ErrorsData Link Stopped Problem Status Cause and remedy Configuring a Network with 33 Nodes or More 282 2 C200HX/HG/HE and CQM1H-series Controller Link Units Configuring a Network with 32 Nodes or Less 284 285 286 CVM1 and CV-series Controller Link Units 288 289 290 291 Troubleshooting with the PWR Indicator Status Area and TroubleshootingTroubleshooting with the T/R1 and T/R2 Indicators Status Area Error Information CIO 1500 + 25 x Unit No 294 Data Link Status Bit Status and Error ProcessingBit status Probable cause Probable remedy 296 Other Status Refer to 7-4 Setting Rout Stopping Data Links Terminating Resistance Status CIO 1500 + 25 ⋅ Unit No. + Routing Table Error/Unit Restart Bits AR Duplicate Operating Levels/Refresh Error ARService Time AR 16, AR 2 C200HX/HG/HE Controller Link Units Data Link Status SR 239 to SR 241, SR 243 to SR Polling Node Address, Startup Node Address SR 238, SROperating Level Status SR Data Link Status First Data Link Status Word + 0 to + Troubleshooting with Status Flags 302 303 3 CVM1 and CV-series Controller Link Units Error Information CIO 1500 + 25 ⋅ Unit No Data Link Status CIO 1500 + 25 ⋅ Unit No. + 7 to + 306 307 4 CQM1H-series Controller Link Units Error Information IR Network Participation Status IR 192 and IR Polling Node Address, Startup Node Address IRLocal Data Link Participation Status IR Data Link Status IR 91 to IR 310 311 Terminating Resistance Status IR Routing Tabless and reset Error Log Table Error LogError Log Table Configuration Tents of the errors Error CodesTime Information 1st byte 2nd byte 315 Response block Command block 317 318 319 Error Status Reading and Clearing Error LogsReading an Error Log Clearing an Error Log Error message Troubleshooting Example Display of Error List 322 Cleaning Cleaning and InspectionInspection Tools and Equipment Need for Inspection Replacing the Unit Handling PrecautionsBit address Unit Word Unit Resetting Network Parameters Setting the Unit after Replacement 326 Not Using the Controller Link Support software Using the Controller Link Support SoftwareC200HX/HG/HE and CQM1H-series Controller Link Units 3.. . Turn off all nodes in the Controller Link Network CS/CJ-series, CVM1, and CV-series Controller Link Units 329 330 Adding Nodes and Editing Active Data Link Tables Example of Adding Nodes Using a T-branch Line Adding Nodes Using a Repeater UnitExample of Adding Nodes with a Repeater Unit on One End Precautions when Connecting Nodes Using a Repeater Unit Procedure for Adding Nodes Adding Nodes with a Repeater Unit at One End System Configuration after Adding Nodes Systems with an Existing T-branch Line Systems Wired with an Existing Repeater Unit Changing the Data Link Tables with Active Data Links Operations when Changing Data Link TablesExample of Changing Data Link Table with Active Data Links Model Remarks 337 Procedure 339 340 341 342 Controller Link Support Board Standard Models Controller Link UnitsController Link Support Software Communications Cables Twisted-pair Cables CPU Units and Programming Devices CX-Programmer with CX-NetCPU Units Applicable Name Model number Applicable PLCs Computer Other Products Used with Controller Link Units Page CS/CJ-series PLCs Memory AreasAuxiliary Area CS/CJ CPU Bus Unit Error, Unit Number Flags CS/CJ CPU Bus Unit Duplication Error FlagError Information CIO 1500 + 25 ⋅ Unit No. See CIO Area CS/CJ CPU Bus Unit Area 349 350 DM Area CS/CJ CPU Bus Unit Area Common Type Memory AreasAppendix B Chain Type To 1 Type SR Area C200HX/HG/HE PLCsCommunications Instruction Response Codes SR 237 See Routing Table Error/Unit Restart Bits AR 01 See Duplicate Operating Levels/Refresh Error AR 00 SeeAR Area Operating Level Status SR 252 See pages 189 DM Parameter Area Service Time AR 16, AR 17 See CVM1 and CV-series PLCs CPU Bus Unit Numbers CIO Area CPU Bus Unit Area 359 DM Area CPU Bus Unit Area CQM1H-series PLCs Word Bits Name ContentsData Link Start Bit AR 07 See Data Link Status IR 91 to IR 93 See pages 156 Local Data Link Participation Status IR 90 SeeTerminating Resistance Status IR 95 See Controller Link Status Information PLC Setup Settings in DM Area Automatic Data Link Parameters DM 6401 to DM 6409 See Appearance Name Model number Remarks Using the Relay Terminal Block Replacing a Controller Link Unit with a Relay Terminal Block 367 Page Numerics Index 371 372 373 374 Revision History Revision code Date Revised content Pages 115, 117, 119, and 120 PC changed to PLC Revision History Regional Headquarters Omron Corporation Control Devices Division H.Q Authorized Distributor