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Omron C200HW-CLK21, CVM1-CLK21, CS1W-RPT01, CJ1W-CLK21-V1, CQM1H-CLK21, CS1W-CLK21-V1 286

Models: CS1W-RPT01 CJ1W-CLK21-V1 CVM1-CLK21 CQM1H-CLK21 CS1W-CLK21-V1 C200HW-CLK21

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Troubleshooting Using Indicators				Section 9-1

	Indicators		Probable cause	Probable remedy

	LNK	M/A

	Lit	---	Data link operating normally.	---

	Flashing	---	There is an error in the data	If the ERH indicator is lit, reset
			link tables.	the data link tables.

			When manual setting is used,	Refer to 5-2-2 Manual Setting
			either data link tables have not	and set data link tables for the
			been created for the startup	startup node.
			node or there is an error in the
			data link tables.

			When automatic setting is	Refer to 5-2-4 Automatic Set-
			used, either the data link	ting and set the automatic
			parameters for the startup	parameters for starting the
			node have not been set or	data links.
			there is an error in the data link
			tables.

			Automatic setting is used with	Use a Controller Link Unit that
			1:N allocations, but the device	supports automatic data link
			does not support this function.	creation with 1:N allocations.
				Refer to Automatic Setting on
				page 129 for details.

	Not lit	Lit	Manually set data links are	Stop the manually set data
			already operating on the same	links that are operating and
			Network.	restart the data links.

	Not lit	Not lit	Automatically set data links	Stop the automatically set data
			are already operating on the	links that are operating and
			same Network.	restart the data links.

			There is an error in the startup	Refer to the PLC’s operation
			node PLC.	manual and correct the error. If
				the error reoccurs, replace the
				PLC.
Node Cannot Participate
Node Cannot Participate	The following table describes the LNK and M/A indicators when a node can-
in Data Link	not participate in the data links.

Data link participation depends on the Controller Link Unit operating normally and participating in the Network. Refer to Troubleshooting with RUN, ERC, ERH and INS Indicators earlier in this section and check Unit operation before using the following table.

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Omron C200HW-CLK21, CVM1-CLK21, CS1W-RPT01, CJ1W-CLK21-V1, CQM1H-CLK21, CS1W-CLK21-V1 operation manual 286

Contents

Controller Link Units Controller Link Units Page  Omron Omron Product References Unit Versions Unit Version Notation on ProductsConfirming Unit Versions with Support Software Unit Version Notation Using the Unit Version LabelsFunction Support by Unit Version Unit Versions and Manufacturing Dates/Lot Numbers Viii Table of Contents Data Links 105 Appendices Xii About this Manual Name Contents Cat. No Suffixes omitted Xiv Read and Understand this Manual Application Considerations Disclaimers Xviii Precautions General Precautions Safety PrecautionsIntended Audience Operating Environment Precautions Operating Environment Precautions Applications Precautions Xxiii Conformance to EC Directives EMC DirectivesLow Voltage Directive Section Wired System What Is the Controller Link?Overview Section Branch Wiring Long-distance WiringConverting Part of the Transmission Line to Optical Fiber CS1W-CLK12-V1 CVM1-CLK12 Token Ring Mode Connecting Repeater Units Using GI Optical Fiber Cable Token Bus Mode Automatic Setting Message ServiceManual Setting Data Links Error Log Or the message service functionStatus Area Features of Twisted-pair Cable FeaturesFeatures of Optical Fiber Cable Specifications Compatible with Different Node Configurations Improved Error HandlingFlexible Inter-network Connections Total length of wired networks can be extended Features and Functions of Version-1 ModelsDevices can be modularized Up to 62 nodes can be connected System Configuration Specifications and Configurations Branch Wiring Maximum Configuration of 62 Nodes General Specifications Items Specifications Communications Specifications PCF type GI type Within 1 segment See Entire network Controller Link Unit Models and PLCs Wired System Tables Weight External Appearance InstallationMax No. Units per PLC CS/CJ-series Controller Link Unit Models Unit Ver .2 Pre-Ver .2 Without -V1 suffix SuffixName Model Current consumption Number Per Unit a Units Repeater Units when Required Devices for ConnectionCommunications Cables Name Model Remarks Relay Terminal Blocks Programming Devices Programming Device for the PLCProgramming External Model Applicable PLCs Device Controller Link Support Software Version Using an Independent Computer EV2 HG/HE, CVM1 Software External Model Applicable PLCs Remarks CX-Programmer Controller Link Support Software Menu Overview When Operating on Personal Computer Connected as a Node When Operating on Personal Computer as Peripheral SoftwareSelection of Communications Functions Software External Model Applicable PLCs Basic Procedures Preparations C200HX/HG/HE and CQM1H-series PLCsCVM1, CV-series, and CS/CJ-series PLCs Application Precautions C200HX/HG/HE PLC Communications error type Data link areas Section Section Basic Procedures Manually Setting Data Links Data Links Procedures Set the data link mode Start the data links Automatically Setting Data LinksCS/CJ Series Word 0 of DM30000 + 100 ⋅ AR 0700 operating level #0 CV-series PLCs Console Only Gramming Console Section CX-Programmer version 3.2 or higher To 1 Type CS/CJ Series Word 0 of DM30000 + 100 ⋅ N Chain Type Register routing tables if using inter-network connections Message Service ProcedureContents Remarks Create the I/O tables Create the user program Section Installation and Wiring CS-series Controller Link Units Component Names and Functions Name Color Status Meaning Wired Unit Indicators CJ-series Controller Link Units Dimensions Unit mm For details, refer to 9-1 Troubleshooting Using Indicators Component Names and Functions 3 C200HX/HG/HE Controller Link Unit Node address switches Refer to p Yellow Lit Data reception Receive Not lit No data reception 4 CVM1 and CV-series Controller Link Unit Unit number switches Refer to p 34.5 5 CQM1H-series Controller Link Unit Wire-to-Wire Repeater Unit Dimensions Unit mm Repeater Unit Indicators Wire-to-Optical H-PCF Repeater Unit Wire-to-Optical GI Repeater Unit Unit Installation Installing Two Controller Link Units Installing One Controller Link UnitMounting Controller Link Units C200HX/HG/HE PLCs Installing with Another Communications Unit Installing with a PC Card UnitCVM1 and CV-series PLCs Expansion CPU Rack CS-series PLCs CPU Rack CJ-series PLCs Mum current of 4.6 a 5 V and maximum power of 30 W Mounting a Repeater UnitCQM1H-series PLCs Screw-mounting a Repeater Unit Mounting a Repeater Unit on DIN TrackDIN Track Communications Cables WiringCommunications Cables End Plate PFP-M 2 Plates required per Repeater Unit Connecting the Shield Line Terminal Block ConnectionsNot Unit a Relay Terminal Block Using a Relay Terminal Block Connecting the Communications Cables Apply vinyl tape or a heat-shrinking tube Do not pull on a communication cable Power Supply Wiring Mark Signal name Line colorRepeater Units Laying Optical Cable CS1W-RPT02/03 Only Power Supply Specifications Mounting bracket Tension member Terminal Name Model Specifications Name Specifications ModelOptical Bus or Optical Ring System H-PCF Cable Optical Fiber Cables Indoor Use Only Optical Fiber Cable Accessories Optical Fiber Cables with Connectors Indoor Use OnlySpecifications Length Model Name Model Specifications Manufacturer CS1W-RPT03 GI Optical Fiber Cables 50/125 ∝m AGF CableMinimum Standard Maximum Unit Conditions Connectors Constructing Networks with Repeater Units62.5/125 ∝m AGF Cable Segments Specifications within Remarks Each segment Branch Wiring 2-stage Repeater Unit Connection Number of Repeater UnitsExamples of Correct Repeater Unit Connections Examples of Incorrect Repeater Unit Connections Long-distance Wiring 2-stage Repeater Unit ConnectionPartial Optical Conversion 2-stage Repeater Unit Connection More than 2 Stages of Repeater Units Branch Wiring Long-distance WiringTerminating Resistance Partial Conversion to Optical Fiber Section Preparations for Communications CS-series Controller Link Units OverviewUnit Number Node Addresses Baud Rates Pins Baud rate Maximum Transmission distance Default setting is 2 Mbps, 500 m Bottom switch Terminating resistanceCJ-series Controller Link Units Setting range Nodes 01 to 32 default is Setting range Nodes To F default is Node Baud Rates C200HX/HG/HE PLC C200HX/HG/HE Controller Link Units Baud Rate and Operating Level Always leave pin 3 OFFOperating Level Setting the Operating Baud Rate Pins 1Baud Rates and Operating Levels Level Pin Pin Operating level Node Always keep pins 3 and 4 set to OFF Setting Baud RatesCVM1 and CV-series Controller Link Units Node Addresses Unit Set the following pins for the baud rate setting DIP switch Switch Baud rate Maximum Transmission distance PinSwitch at the front Terminating resistance Switch Terminating Nodes Resistance Setting Baud RateCQM1H-series Controller Link Units Pin Sion dis Tance 101 Repeater Units Wire-to Repeater Wire-to-Wire Repeater UnitTerminating Resistance Switch for SL1 Terminating Resistance Switch for SL2 Switch Terminating resistance Data Links Manually Setting Data Links What Are Data Links?CS/CJ-series Controller Link Unit Functions by Unit Version Offsets Easy Setting Automatic Setting Data Links with 1N Allocations Automatically Setting Data Links with Equality Layout Type Model Offsetting Image Using Offsets Data Link Specifications Communications error type Data link areaDescription Manual setting Automatic setting Differences between Manual and Automatic Setting Selecting Manual or Automatic Setting Setting Data Links Transferring from a Programming Device Manual Setting Setting item Setting range Data Link Table SpecificationsTransferring from a Computer Node CS/CJ-series PLCs 116 C200HX/HG/HE PLCs 118 Used. Refer to 5-4 Checking Data Link Status for details CVM1 and CV-series PLCs CQM1H-series PLCs 121 Data link start word 1 + Total number of send/receive PrecautionsWords in area ≤ 247 IR Area W307 for information on the Controller Link Support Board Device Information Settings Manual Setting ExamplesSAMPLE1.CLK Same Allocation to All Nodes Data Link Area Structure 124 SAMPLE2.CLK Different Allocations to Each Node Device Information Setting SAMPLE3.CLK Creating Data Link Groups within a Network Device Information Setting Data Link Tables Only area 2 is used in this example SAMPLE4.CLK Receiving Only Part of Send Data and Offsets Automatic Setting CS/CJ-series Startup Node Automatic Setting, Equality Layout Automatic Setting, 1N AllocationsBetween master and slave nodes Equality Layout Setting Range for Automatic Setting 133 1N Allocation, Common Type Features of Common Type 1N Allocation 135 136 137 1N Allocations, 1 to 1 Type Features of 1 to 1 Type 1N Allocation 139 140 1N Allocation, Chain Type Features of Chain Type 1N Allocation 142 143 144 C200HX/HG/HE Startup Node Settings 146 CVM1 or CV-series Startup Node 148 149 CQM1H-series Startup Node Settings for Equality Layout Automatic Setting ExampleLink areas that are created as a result DM Parameter Area Data Link Areas Created DM Parameter Setting Example for 1N Allocation, Common Type Data Link Areas Starting and Stopping Data LinksManually Set Data Links Automatically Set Data Links Using a Programming Device or the User Program CS/CJ-series Start BitC200HX/HG/HE Start Bit Using Fins Commands Check the Link and M/A indicators on the front of the unit LED IndicatorsName Color Status Contents Checking Data Link Status 157 Following shows an example of a remaining receive area Name Function Data Link Status Storage Format CS/CJ Series Only Data link status storage area is set as followsOnly status for nodes 1 to 6 are saved Matic settings SpecificationChecking by Manipulating Bit/Word Status Error Detection Program Example Programming Examples for Processing Data when Errors OccurProcessing Data Only when Data Links Are Operating Normally Data Link Example Communications Error at Node Writing 0000 in the Data Link Area when Errors Occur 164 Message Service Introduction CS/CJ-series PLCs Send and Recv 168 @SEND90 C200HX/HG/HE PLCs 170 171 CIO Timer/counters numbers 0 to 2047 can send and receive data Word for data reception at the destination node, N Section CVM1 and CV-series PLCs 174 CQM1H-series PLCs 176 177 178 179 180 181 Cmnd Beginning word for storing response data Type of command Code Example Commands for CVM1, CV-series and CS/CJ-series PLCs Area Range Send/Receive Data Areas CVM1-CPU11/21 Area Range CV500, CVM1-CPU01 Selecting Communications Instructions Tents ComPuter Or CV Read/write Message Service Specifications Using the Message Service Name Address Contents Word BitSEND/RECV Flags Name Address Contents Name Operating Address Contents LevelNetwork Status CVM1, and CV-series PLCs SEND/RECV Flag Operations Word Bits ContentsCommunications Instruction Response Codes Example CQM1H-series PLC C200HX/HG/HEResponse Codes CS/CJ-series, CVM1, C200HX/HG/HE PLCs CS/CJ-series, CVM1, and CV-series PLCs Simultaneous Execution of Communications Instructions On the next PLC Programming Examples 195 196 197 198 Fins Commands and Responses Fins Communications ServiceSending and Receiving Fins Commands and Responses Command Codes Applicable Units for Fins CommandsAny parameters must follow the command code Execution result Command Codes Commands and Responses for Controller Link UnitsCommand Block Response Block For CS/CJ-series and CQM1H-series PLCs Response Block For C200HX/HG/HE, CVM1, and CV-series PLCsParameters Model Wired/Optical response Reads the Controller Link Unit’s controller statusUnit. Always set to 00 Hex 204 Corresponding to the node address Network Status Read 0 0 0 0 Reads the data link operational status Default value 32 nodesIfied as a 2-byte 4-digit hexadecimal number as follows Hex 32 nodes 208 One was sent is returned Data that was sent by the command Broadcasts test data to all nodes in a specified network Reads the PLC’s error logHexadecimal decimal 0 to Response gives the number of records actually read Configuration of each error record is as follows Error LOG Clear Memory Area Designations Command PLC mode Name Code Word/Bit Addresses Specified for CQM1H-series PLCsEach word/bit address specifies a specific bit or word Memory Area Code Word Contents or PV Two Bytes Data ConfigurationParameters Memory area code command The data area to read Flag or Bit Status One Byte Parameters Memory area code command The data area to write Memory AreasMemory area Data No. Code Bytes Memory area designations Sequence starting from the beginning address Program Area Write 02 Hex Monitor mode 04 Hex RUN mode Data command The data to be written8 RUN Stop Meaning Unit Hex Area data response As follows Command Block Response Block Reads the status of the Controller0 0 Value Day Clock Read Parameters Range Parameters Error reset code command Set to Ffff Hex Memory area Data Value Function Response Designations for memory area designationsArea Data type Memory area Number Code Bytes Configuration Response CodesIR, SR, LR, HR, and AR Areas Relay Errors Network Relay Errors To some cause such as a routing table error Response Codes and TroubleshootingCPU Unit Exist 228 229 230 231 232 Network Interconnections What is Network Interconnection? Interconnecting Controller Link NetworksInterconnecting Different Types of Networks 235 Remote Programming and Monitoring Local NetworksSysmac Support Software and CV Support Software Sysmac Support Software or CV Support Software Remote Controller Link Networks CX-Programmer Programming Device Other Remote Networks Creating Routing Tables Routing TablesAppropriate Unit according to the routing tables Local Network Table Created Setting Routing TablesRelay Network Table Network end network not directly connected to the local PLC Routing Table Setting Procedure Editing Local Network TablesLocal network Saving Routing Tables Editing Relay Network Tables Routing Table Enable Bit C200HX/HG/HE and CQM1H-series Only Connecting to the PLCTransferring Routing Tables Operating level 0 DM Operating level 1 DM PCs Example Routing Table Settings Routing Tables on PLC Nodes 246 Communications Timing Data Transmissions over the Network Communications Mechanism Setting the Polling and Polled Nodes No. of Polled Nodes per Communications Cycle Network Parameters Communications Cycle Time Network parameter Setting Default Range ValueSpecifying Network Parameters Active Data Links Inactive Data Links Instruction When sent When receivedCalculation Example Communications conditions are as follows Data Link I/O Response Time Being issuedData Exchange Timing Bytes Data Processing Time Synchronous ModeUnder Asynchronous CS/CJ-series PLCs, CVM1 Calculation Example Time Case 257 258 259 260 261 Minimum Response Time Maximum Response Time CVM1 and CV-series PLCs Under Asynchronous Operation 264 1 CS/CJ-series, CVM1, and CV-series PLCs Message Delay TimesData Processing Time see Data Transmission Time Transmission Delay Time Link Service Processing Source and Destination NodesLink Servicing Interval Source and Destination Nodes Transmission Processing Maximum Delay Time That transmits event frames before the Send command is sentReception Processing Number of words transferred ⋅ 0.00075 + 1.3 ms 268 269 SEND90 2 C200HX/HG/HE and CQM1H-series PLCsResponses Number of words transferred ⋅ 0.00125 ms + 3 ms Responses Number of words transferred ⋅ 0.00125 ms + 2.3 ms RECV98 Instruction 272 273 274 Troubleshooting and Maintenance Troubleshooting with RUN, ERC, ERH and INS Indicators Troubleshooting Using Indicators1 CS/CJ-series Controller Link Units CS-series Unit 277 278 Using the following table Troubleshooting with LNK and M/A IndicatorsData Link Cannot be Started Node Cannot Participate Troubleshooting of Other ErrorsData Link Stopped Problem Status Cause and remedy Configuring a Network with 33 Nodes or More 282 2 C200HX/HG/HE and CQM1H-series Controller Link Units Configuring a Network with 32 Nodes or Less 284 285 286 CVM1 and CV-series Controller Link Units 288 289 290 291 Status Area and Troubleshooting Troubleshooting with the PWR IndicatorTroubleshooting with the T/R1 and T/R2 Indicators Status Area Error Information CIO 1500 + 25 x Unit No 294 Bit Status and Error Processing Data Link StatusBit status Probable cause Probable remedy 296 Other Status Refer to 7-4 Setting Rout Stopping Data Links Terminating Resistance Status CIO 1500 + 25 ⋅ Unit No. + Routing Table Error/Unit Restart Bits AR Duplicate Operating Levels/Refresh Error ARService Time AR 16, AR 2 C200HX/HG/HE Controller Link Units Polling Node Address, Startup Node Address SR 238, SR Data Link Status SR 239 to SR 241, SR 243 to SROperating Level Status SR Data Link Status First Data Link Status Word + 0 to + Troubleshooting with Status Flags 302 303 3 CVM1 and CV-series Controller Link Units Error Information CIO 1500 + 25 ⋅ Unit No Data Link Status CIO 1500 + 25 ⋅ Unit No. + 7 to + 306 307 4 CQM1H-series Controller Link Units Error Information IR Network Participation Status IR 192 and IR Polling Node Address, Startup Node Address IRLocal Data Link Participation Status IR Data Link Status IR 91 to IR 310 311 Terminating Resistance Status IR Routing Tabless and reset Error Log Error Log TableError Log Table Configuration Tents of the errors Error CodesTime Information 1st byte 2nd byte 315 Response block Command block 317 318 319 Error Status Reading and Clearing Error LogsReading an Error Log Clearing an Error Log Error message Troubleshooting Example Display of Error List 322 Cleaning Cleaning and InspectionInspection Tools and Equipment Need for Inspection Replacing the Unit Handling PrecautionsBit address Unit Word Unit Resetting Network Parameters Setting the Unit after Replacement 326 Not Using the Controller Link Support software Using the Controller Link Support SoftwareC200HX/HG/HE and CQM1H-series Controller Link Units 3.. . Turn off all nodes in the Controller Link Network CS/CJ-series, CVM1, and CV-series Controller Link Units 329 330 Adding Nodes and Editing Active Data Link Tables Adding Nodes Using a Repeater Unit Example of Adding Nodes Using a T-branch LineExample of Adding Nodes with a Repeater Unit on One End Precautions when Connecting Nodes Using a Repeater Unit Procedure for Adding Nodes Adding Nodes with a Repeater Unit at One End System Configuration after Adding Nodes Systems with an Existing T-branch Line Systems Wired with an Existing Repeater Unit Changing the Data Link Tables with Active Data Links Operations when Changing Data Link TablesExample of Changing Data Link Table with Active Data Links Model Remarks 337 Procedure 339 340 341 342 Controller Link Support Board Standard Models Controller Link UnitsController Link Support Software Communications Cables Twisted-pair Cables CPU Units and Programming Devices CX-Programmer with CX-NetCPU Units Applicable Name Model number Applicable PLCs Computer Other Products Used with Controller Link Units Page Memory Areas CS/CJ-series PLCsAuxiliary Area CS/CJ CPU Bus Unit Error, Unit Number Flags CS/CJ CPU Bus Unit Duplication Error FlagError Information CIO 1500 + 25 ⋅ Unit No. See CIO Area CS/CJ CPU Bus Unit Area 349 350 DM Area CS/CJ CPU Bus Unit Area Common Type Memory AreasAppendix B Chain Type To 1 Type C200HX/HG/HE PLCs SR AreaCommunications Instruction Response Codes SR 237 See Routing Table Error/Unit Restart Bits AR 01 See Duplicate Operating Levels/Refresh Error AR 00 SeeAR Area Operating Level Status SR 252 See pages 189 DM Parameter Area Service Time AR 16, AR 17 See CVM1 and CV-series PLCs CPU Bus Unit Numbers CIO Area CPU Bus Unit Area 359 DM Area CPU Bus Unit Area Word Bits Name Contents CQM1H-series PLCsData Link Start Bit AR 07 See Local Data Link Participation Status IR 90 See Data Link Status IR 91 to IR 93 See pages 156Terminating Resistance Status IR 95 See Controller Link Status Information PLC Setup Settings in DM Area Automatic Data Link Parameters DM 6401 to DM 6409 See Appearance Name Model number Remarks Using the Relay Terminal Block Replacing a Controller Link Unit with a Relay Terminal Block 367 Page Numerics Index 371 372 373 374 Revision History Revision code Date Revised content Pages 115, 117, 119, and 120 PC changed to PLC Revision History Regional Headquarters Omron Corporation Control Devices Division H.Q Authorized Distributor