Manual Addendum July | Siemens SITRANS FUS1010 NEMA-4X/ IP 65

1010FMA-4

MANUAL

ADDENDUM

SETUP PROCEDURE FOR WET-FLOW CALIBRATED 1010 SYSTEMS

System 1010 Uniflow

Portable & NEMA

Flowmeter Systems

Manual Addendum

July 2002

FOR TECHNICAL ASSISTANCE:	FOR GENERAL INFORMATION:
Call: (800) 275-8480	Website: www.controlotron.com
(631) 231-3600	E-mail: info.ultrasonicflow@siemens.com
Fax: (631) 231-3334	Or: sales.ultrasonicflow@siemens.com
E-mail: TSG.ultrasonicflow@siemens.com

Copyright©2006 Siemens Energy & Automation, Inc. All Rights Reserved

Made in the USA

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Siemens SITRANS FUS1010 NEMA-4X/ IP 65 manual Manual Addendum July, 1010FMA-4, Call 800 631

Contents

Sitrans Standard Terms and Conditions of Sale 10/1/2004 Siemens Energy & Automation’s Standard Warranty For Technical Assistance For General Information Field Manual Manual Changes 1010FMA-4 Manual Addendum JulyCall 800 631 Fax 631 Or sales.ultrasonicflow@siemens.com Manual Addendum 1010FMA-4 Setup ProcedureTransducer Installation Flowmeter Setup Saving New Transfer Install Site Transfer Install FunctionTransfer Install Procedure 1010FMA-14 Manual Addendum May For Systems Equipped With 1010N-7 Modules Manual Addendum 1010FMA-14Introduction Expanded I/O Module Option Meter Menu Display AUX Io Expanded I/O Module Option Programming Aux Io1 Aux Io2 Aux Io3 Aux Io4 Table of Contents Table Of Contents 1010NFM-3J Netflow Alarm Letter Codes and Descriptions 12.1 Using The 996PSP Pipe Simulator Meter Facilities Menu And Graphic Display Screens Vii Pipe Table AppendicesIndex Section 1010NFM-3J Important Safety ConsiderationsFlowmeter Installation Steps Keypad Enable Switch 1010N Keypad Keypad Function ChartIntroduction to the 1010N Menu Screens KEY Usage Explanation of the CALL-OUTS HOW to USE the Installation Menu HOW to Enter Data Accessing and Leaving the Menu Section 1010NFM-3J Selecting Items from an Option List Entering Numeric Data Multiple Select Option Lists Section 1010NFM-3J Entering Alphanumeric Strings Meter Type Menu Channel 1+2 and Channel Section 1010NFM-3J Dual ChannelDual Path Multi-Path Operation Arithmetic Operation Channel Flow Selecting a Meter TypeMeter types on the right-hand column. Press Creating a New Site Setup See paragraph Character position Flowmeter Installation Flowchart Choosing the Pipe CLASS/SIZE Using Faststart Setup Picking and Installing the Transducers Section 1010NFM-3J To scroll between the avail Press . This brings up a Flow Display Screen 1010WX CLAMP-ON Liquid Flowmeters Alternate Light Weight 1010WX Case1010WX Flowmeter Label System Hardware Electronic Modules Display and Keypad Options Conventions used with these instructions are General Installation Menu Notes Channel Setup Menu Structure Channel Setup MenuHOW to Recall a Site Setup HOW to Enable and Disable a Measurement Channel HOW to ENABLE/DISABLE Site Security HOW to CREATE/NAME a Site Setup HOW to SAVE/RENAME a Site Setup HOW to Delete a Site Setup Pipe Data Menu ASA Stainless Steel Pipe Data Menu Structure Section 1010NFM-3J Pipe Data Menu Structure HOW to Select a Pipe ClassHOW to Select a Pipe Size HOW to Enter the Wall Thickness HOW to Enter the Pipe OD in. or mmHOW to Select a Pipe Material Application Data Menu Liner MaterialLiner Thickness Application Data Menu Structure Application Data Menu Structure How to Edit the Estimated Vs liquid sonic velocity HOW to Select a Liquid Class UniMass Table Section 1010NFM-3J How to Edit the Viscosity cS SettingHow to Edit the Density SG Setting Application Data Menu Explanations for UniMass Table Vs Vs Value Create/Edit Table Point New Point + Points ListG. Specific Gravity Viscosity Liquid Viscosity cS END Column Parameter Units HOW to Select a Pipe Temperature Range Pipe Configuration Menu Structure Pipe Configuration PICK/INSTALL Xdcr Menu Pipe Configuration Option List Definitions FLOW1 PICK/INSTALL Xdcr Menu Structure HOW to Select a Transducer Model HOW to Select a Transducer Mount Mode HOW to Select a Transducer Size Reviewing the Spacing Method HOW to USE the Spacing Offset Ltn Menu Cell HOW to USE Install COMPLETED?Number Index Menu Cell Install Completed? Drive Section 1010NFM-3J Force Transmit Procedure Measured Vs m/s Empty Pipe SET Menu How to Use the Actual MTY Command Section 1010NFM-3J How to Use the MTYmatic Command Zero Flow Adjust MenuHow to Use the Set Empty Command AutoZero ReversaMatic Using Actual ZeroActual Zero Reverse Xdcrs / Press ENT Using ReversaMatic Conforms Indicated flow to Actual Zero ZeroMatic optional function Operation Adjust Operation Adjust Menu Deadband Control Operation Adjust Menu StructureDamping Control Memory Delay sec MEMORY/FAULT SETReflexor ZERO/FAULT SET Option Reflexor Mode only Netflow FLOW/TOTAL Units Menu FLOW/TOTAL Units Menu Structure Flow Volume Units Flow Time Units Flow Volume Units Flow Display Scale Total Volume UnitsFlow Display Range Totalizer Scale Total Resolution Mode Flow Direction Totalizer ModeBATCH/SAMPLE Total Data SPAN/SET/CAL Menu Data SPAN/SET/CAL Menu Structure Span Data Min Flow Maximum span values represent Minimum span values representMax Flow SET Alarm Levels Low Temperature High TemperatureSection 1010NFM-3J High Flow Low Flow Makeup Latch Section 1010NFM-3J Interface Vs m/s meters-per-secondAeration % Kc Calibration Calibrate Flow RateTo calculate Kc MultiPoint Calibration Section 1010NFM-3J Section 1010NFM-3J To enable numeric entry press Stripchart Setup MenuStripchart Setup Menu Structure Select Data Time Base Data Display Datalogger Setup Menu Stripchart Clear Datalogger Setup Menu Structure Datalogger Data Datalogger Mode Datalogger Events Section 1010NFM-3J Alarm Letter Codes and DescriptionsLOG Time Interval Display Datalogger I/O Data Control Menu I/O Data Control Menu Structure Analog Output Setup Table To Determine Proper I/O Installation Drawings Analog Out Setup Data CategoriesSection 1010NFM-3J System 1010 Analog Outputs Vfo Installation Drawing 1010N-7-7 Sheet 2 Installation Drawing 1010N-2-7 Sheet 2Relay Setup 1010N & 1010DN with 1010N-2 Modules Section 1010NFM-3J Assigning Relay 1 and 2 Functions Analog Input Setup optional functionRelay Option List Setting up the Analog Current Input Diagnostics Data Menu Diagnostic Data Menu Structure Flow Data Menu Main Diagnostics ScreenMain Diagnostic Menu Description Vs m/s Flow Data Menu Items AnCal Section 1010NFM-3J HiFlow and LoFlow Liquid Data Menu Application Info MenuApplication Info Menu Items Liquid Data Menu Items Site Setup Menu Items Site Setup Data Menu Introduction to HF Menu Item Using the HF Menu Item Access Path/Channel Diagnostic Data Manual Adjustment Procedure Automatic Automatic Adjustment Procedure Makeup Test Facilities CommandsTest Facilities Menu Test Facilities Graph Screen Detection Mode Diagnostic Text Display Entering the Diagnostic Graph ScreenTime Base Control Correlated Plot Digital Damping Control Hot Key 1 Command ModesTransit Time Adjustment Hot Key Envelope Threshold Adjustment Hot Key 5 Zero Crossover Adjustment Hot Key HOT KEY Summary Signal Masking Function Hot KeyDescription of Graph Screen Text Display Parameters Message Description Troubleshooting TipsFlow Computer Messages Using the F4 Reset Sequence Section 1010NFM-3J Using the 1012TB-1 and 2 Test Blocks Troubleshooting with Transducer Test Blocks Thk Mode Offset Mat’l Thk Mode Index Using the 996PSP Pipe Simulator If a Pipe Simulator/Test-Block Test Fails Programming INSTALLATION/TRANSDUCER Mount Guidelines DIAGNOSTIC/PERFORMANCE Verification OPTIMIZATION/CORRECTION of ProblemsNFM-3J START-UP Poor Signal Detection Fault/Low SignalSection 1010NFM-3J Low Valc High Vaer Alternative Coupling Compounds Official Coupling CompoundsPart# Name Application Max Temp Remarks Trade Name Application Max Temp Remarks Selecting a Location for CLAMP-ON Transducers HOW to Identify 1011 Transducers and Mounting HardwarePreparing to Mount the Transducers Pipe shown in Top View for ease in visualizing sonic path CLAMP-ON Transducer Mounting Modes Pipe Preparing the Pipe Positioned around Mounting Frame Reflect Mode Mounting Frames and Spacer BAR Strap Mounting Kit P/N Pipe Diameter Band Sizes Qty Reflect Mode with Spacer BAR only Installation Reflect Mount with Transducers and Spacing BAR Spacer BAR Not Shown and Spacing Guide Direct Mode Mounting FRAMES, Spacer BAR and Spacing Guides Mylar Spacing Guide Wrapping the Mylar Spacing Guide around the Pipe Finding the Halfway Distance Installing a 1012T Mounting Track in Reflect Mode Using 1012T Mounting Tracks Front View Ç Installation Reflect Mount with Mounting Track Installation Direct Mount 180º Opposed with Mounting Track Installing a 1012T Mounting Track in Direct Mode Chain Tension Mounting Temperature Sensors 1010N Single Channel Temperature Sensor Inputs Wiring Temperature Sensor to the Analog Input Module 1012EC Series Terminal TB1 Cable 2 1010N Supply and Return Connections Dual Path Models Paralleling RTD Inputs for DUAL-CHANNEL Energy Measurement CLAMP-ON Resistive Temperature Device RTD Installation Notes Preferred Units Meter Facilities Menu and Graphic Display Screen Pipe Table Menu Structure Table Setups MenuPipe Table Section 1010NFM-3J Pipe Table Menu Structure CREATE/EDIT Pipe Transducer Type Menu Delete Pipe Transducer Type Menu Structure 0A0 Datalogger Control Menu Structure Datalogger Control Menu Circular Memory Output Datalogger Clear Datalogger EST LOG Time LeftMemory Control Menu Memory Control Menu Current Output Trim Io1 & Io2 Analog Output Trim MenuVoltage Output Trim Vo1 & Vo2 Analog Output Trim Menu Structure RTD Calibrate Menu optional Pgen Output Trim Pgen 1 & Pgen With ICE During AN ICE Bath Calibration RTD Calibration by Data EntryICE Bath RTD Calibration Date Clock SET MenuTime Clock SET Menu Structure Baud Rate RS-232 SetupRS-232 Setup Menu Structure Line Feed ParityData Bits RTS KEY Time Network IDBacklight System Info Section 1010NFM-3J System Info Menu Structure 1010 Graphic Display Screens 30.068.10 Dual Display Screen 11.01 Considerations for Critical Applications To Obtain Technical Assistance Pipe Considerations for CLAMP-ON Transducer Pipe DimensionsPicking the Appropriate Transducer Flow Velocity Range Repeatability AccuracyData Stability Data Scatter LOW Flow Rates Flow ConditionsFlow Data Scatter & Damping System 1010 Damping and Slewing Controls Aeration Erroneous Liquid Parameter SpecificationLiquid Compatibility Temperature and Pressure Ratings TWO-PHASE LiquidsSlurries Viscous Liquids Liquid Deg. C Deg. F Vs m/s Reference TablesSonic Velocity for Pure Water @ Various TEMP. meters/sec Page Recommended Sonic Coupling Compounds CC# USE Characteristics Reynolds # Positive Comp Negative Comp System 1010 Reynolds Compensation Factor Term Explanation Terminology Chart RTD Meter Facilities Menu Nema DUAL-CHANNEL Menu ChartMeter Type Menu CLAMP-ON Menu CLAMP-ON Menu Section 1010NFM-3J ÖÚ No Typical Industries Serviced include General Installation GuidelinesLiquid Applicability and Compatibility Typical Applications include Flow Tube Material, Size & Flow Range Ratings Selecting the Right Flow TubeFlow Tube Mounting Location To Obtain Technical Assistance Flow Data Scatter and Damping Overview HOW to SET UP System 1010 for Flow Tube OperationSetup Procedure Press to leave the Channel Setup menu Menu Key Install to start operation Sired Offset Specifications Kynar Pvdf Flow Tube Specifications Cpvc Flow Tube Specifications 316 Stainless Steel Flow Tube Specifications Teflon PFA Flow Tube 1011FT Series 316 Stainless Steel Flow Tube Additional Installation Notes 992DFT992DFTSeriesSeriesTeflonTeflonPFA FlowPFATubeFlow Tube Select a Transducer SET for USE by Reflexor Reflexor Installation Steps Elbow Expansion Contraction Valve Orifice Plate Incorrect Transducer PlacementSelect the Transducer Mounting Location Mounting the Transducers Reflexor Mode Adjacent Transducer Mounting Installing Reflexor Operating Mode Select Reflexor Operating ModeAccess the Install Xdcr Transducer Menu Connection of Transducer Cables Spectra Display Screen Cursor USE on the Spectra Graph HOW to USE Spectra Graph Data and Controls Adjustment Function Available Adjustments to Spectra Graph Reflexor Diagnostic Data Other Menu Entries Display of F AT no Flow ConditionsSelection of Liquid Composition Appendix a Page Appendix 1010NFM-3J Site Setup Considerations for 1010/1020N Blind SystemsRS-232 Interface Cable Meter Type Cable Type Controlotron Part Number Appendix Communicating with System 1010/1020 VIA the RS-232 Interface HOW to USE the Windows HyperTerminal Program None Accessing the Installation Menu This is the current measured liquid Data Display Mode Keyboard PC Keyboard Description Terminal Mode Menu Commands Close the Terminal or HyperTerminal Program Transfer of Information from a 1010/1020 Flowmeter to the PC To Clear All Dynamic Memory Using the RS-232 Interface Reset Procedure for Blind SystemsTo Clear Active Memory Using the RS-232 Interface Appendix1010NFM-3J Transducer and Accessory DrawingsFlow Computer Drawings Channel Drawings 990TRMVH-7B Index 1010NFM-3J Symbols Index1010NFM-3J Index-2 Index-3 Index-4 Index-5 Index-6 Index-7 Index-8 Index-9 Index-10 Index-11 Index-12 TradeMarks of Siemens Energy & Automation Inc Trademarks Ductile Iron Pipe NON-STANDARD Carbon Size