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Siemens SITRANS FUS1010 NEMA-4X/ IP 65 manual Manual Addendum July, 1010FMA-4, Call 800 631

Models: SITRANS FUS1010 NEMA-4X/ IP 65

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1010FMA-4

MANUAL

ADDENDUM

SETUP PROCEDURE FOR WET-FLOW CALIBRATED 1010 SYSTEMS

System 1010 Uniflow

Portable & NEMA

Flowmeter Systems

Manual Addendum

July 2002

FOR TECHNICAL ASSISTANCE:	FOR GENERAL INFORMATION:
Call: (800) 275-8480	Website: www.controlotron.com
(631) 231-3600	E-mail: info.ultrasonicflow@siemens.com
Fax: (631) 231-3334	Or: sales.ultrasonicflow@siemens.com
E-mail: TSG.ultrasonicflow@siemens.com

Copyright©2006 Siemens Energy & Automation, Inc. All Rights Reserved

Made in the USA

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Siemens SITRANS FUS1010 NEMA-4X/ IP 65 manual Manual Addendum July, 1010FMA-4, Call 800 631

Contents

Sitrans Standard Terms and Conditions of Sale 10/1/2004 Siemens Energy & Automation’s Standard WarrantyFor Technical Assistance For General Information Field ManualManual Changes 1010FMA-4 Manual Addendum JulyCall 800 631 Fax 631 Or sales.ultrasonicflow@siemens.comManual Addendum 1010FMA-4 Setup ProcedureTransducer Installation Flowmeter Setup Saving New Transfer Install Site Transfer Install FunctionTransfer Install Procedure 1010FMA-14 Manual Addendum MayFor Systems Equipped With 1010N-7 Modules Manual Addendum 1010FMA-14Introduction Expanded I/O Module OptionMeter Menu Display AUX IoExpanded I/O Module Option Programming Aux Io1 Aux Io2 Aux Io3 Aux Io4Table of Contents Table Of Contents 1010NFM-3J Netflow Alarm Letter Codes and Descriptions 12.1 Using The 996PSP Pipe SimulatorMeter Facilities Menu And Graphic Display Screens Vii Pipe Table AppendicesIndex Section 1010NFM-3J Important Safety ConsiderationsFlowmeter Installation Steps Keypad Enable Switch 1010N Keypad Keypad Function ChartIntroduction to the 1010N Menu Screens KEY UsageExplanation of the CALL-OUTS HOW to USE the Installation MenuHOW to Enter Data Accessing and Leaving the MenuSection 1010NFM-3J Selecting Items from an Option List Entering Numeric Data Multiple Select Option ListsSection 1010NFM-3J Entering Alphanumeric Strings Meter Type MenuChannel 1+2 and Channel Section 1010NFM-3J Dual ChannelDual Path Multi-Path Operation Arithmetic OperationChannel Flow Selecting a Meter TypeMeter types on the right-hand column. Press Creating a New Site Setup See paragraph Character position Flowmeter Installation Flowchart Choosing the Pipe CLASS/SIZE Using Faststart SetupPicking and Installing the Transducers Section 1010NFM-3J To scroll between the avail Press . This brings up a Flow Display Screen1010WX CLAMP-ON Liquid Flowmeters Alternate Light Weight 1010WX Case1010WX Flowmeter Label System HardwareElectronic Modules Display and Keypad OptionsConventions used with these instructions are General Installation Menu NotesChannel Setup Menu Structure Channel Setup MenuHOW to Recall a Site Setup HOW to Enable and Disable a Measurement Channel HOW to ENABLE/DISABLE Site Security HOW to CREATE/NAME a Site SetupHOW to SAVE/RENAME a Site Setup HOW to Delete a Site SetupPipe Data Menu ASA Stainless Steel Pipe Data Menu StructureSection 1010NFM-3J Pipe Data Menu Structure HOW to Select a Pipe ClassHOW to Select a Pipe Size HOW to Enter the Wall Thickness HOW to Enter the Pipe OD in. or mmHOW to Select a Pipe Material Application Data Menu Liner MaterialLiner Thickness Application Data Menu Structure Application Data Menu Structure How to Edit the Estimated Vs liquid sonic velocity HOW to Select a Liquid ClassUniMass Table Section 1010NFM-3J How to Edit the Viscosity cS SettingHow to Edit the Density SG Setting Application Data Menu Explanations for UniMass Table Vs Vs Value Create/Edit Table Point New Point + Points ListG. Specific Gravity Viscosity Liquid Viscosity cSEND Column Parameter Units HOW to Select a Pipe Temperature RangePipe Configuration Menu Structure Pipe ConfigurationPICK/INSTALL Xdcr Menu Pipe Configuration Option List DefinitionsFLOW1 PICK/INSTALL Xdcr Menu Structure HOW to Select a Transducer ModelHOW to Select a Transducer Mount Mode HOW to Select a Transducer SizeReviewing the Spacing Method HOW to USE the Spacing OffsetLtn Menu Cell HOW to USE Install COMPLETED?Number Index Menu Cell Install Completed? Drive Section 1010NFM-3J Force Transmit ProcedureMeasured Vs m/s Empty Pipe SET Menu How to Use the Actual MTY CommandSection 1010NFM-3J How to Use the MTYmatic Command Zero Flow Adjust MenuHow to Use the Set Empty Command AutoZeroReversaMatic Using Actual ZeroActual Zero Reverse Xdcrs / Press ENT Using ReversaMaticConforms Indicated flow to Actual Zero ZeroMatic optional functionOperation Adjust Operation Adjust MenuDeadband Control Operation Adjust Menu StructureDamping Control Memory Delay sec MEMORY/FAULT SETReflexor ZERO/FAULT SET Option Reflexor Mode only Netflow FLOW/TOTAL Units MenuFLOW/TOTAL Units Menu Structure Flow Volume UnitsFlow Time Units Flow Volume UnitsFlow Display Scale Total Volume UnitsFlow Display Range Totalizer Scale Total ResolutionMode Flow Direction Totalizer ModeBATCH/SAMPLE Total Data SPAN/SET/CAL MenuData SPAN/SET/CAL Menu Structure Span DataMin Flow Maximum span values represent Minimum span values representMax Flow SET Alarm Levels Low Temperature High TemperatureSection 1010NFM-3J High Flow Low FlowMakeup Latch Section 1010NFM-3J Interface Vs m/s meters-per-secondAeration % Kc Calibration Calibrate Flow RateTo calculate Kc MultiPoint CalibrationSection 1010NFM-3J Section 1010NFM-3J To enable numeric entry press Stripchart Setup MenuStripchart Setup Menu Structure Select DataTime Base Data DisplayDatalogger Setup Menu Stripchart ClearDatalogger Setup Menu Structure Datalogger Data Datalogger ModeDatalogger Events Section 1010NFM-3J Alarm Letter Codes and DescriptionsLOG Time Interval Display Datalogger I/O Data Control Menu I/O Data Control Menu Structure Analog Output SetupTable To Determine Proper I/O Installation Drawings Analog Out Setup Data CategoriesSection 1010NFM-3J System 1010 Analog Outputs VfoInstallation Drawing 1010N-7-7 Sheet 2 Installation Drawing 1010N-2-7 Sheet 2Relay Setup 1010N & 1010DN with 1010N-2 ModulesSection 1010NFM-3J Assigning Relay 1 and 2 Functions Analog Input Setup optional functionRelay Option List Setting up the Analog Current Input Diagnostics Data MenuDiagnostic Data Menu Structure Flow Data Menu Main Diagnostics ScreenMain Diagnostic Menu Description Vs m/s Flow Data Menu ItemsAnCal Section 1010NFM-3J HiFlow and LoFlowLiquid Data Menu Application Info MenuApplication Info Menu Items Liquid Data Menu ItemsSite Setup Menu Items Site Setup Data MenuIntroduction to HF Menu Item Using the HF Menu ItemAccess Path/Channel Diagnostic Data Manual Adjustment ProcedureAutomatic Automatic Adjustment ProcedureMakeup Test Facilities CommandsTest Facilities Menu Test Facilities Graph Screen Detection ModeDiagnostic Text Display Entering the Diagnostic Graph ScreenTime Base Control Correlated PlotDigital Damping Control Hot Key 1 Command ModesTransit Time Adjustment Hot Key Envelope Threshold Adjustment Hot Key 5 Zero Crossover Adjustment Hot KeyHOT KEY Summary Signal Masking Function Hot KeyDescription of Graph Screen Text Display Parameters Message Description Troubleshooting TipsFlow Computer Messages Using the F4 Reset Sequence Section 1010NFM-3J Using the 1012TB-1 and 2 Test Blocks Troubleshooting with Transducer Test BlocksThk Mode Offset Mat’l Thk Mode Index Using the 996PSP Pipe SimulatorIf a Pipe Simulator/Test-Block Test Fails Programming INSTALLATION/TRANSDUCER Mount GuidelinesDIAGNOSTIC/PERFORMANCE Verification OPTIMIZATION/CORRECTION of ProblemsNFM-3J START-UPPoor Signal Detection Fault/Low SignalSection 1010NFM-3J Low Valc High VaerAlternative Coupling Compounds Official Coupling CompoundsPart# Name Application Max Temp Remarks Trade Name Application Max Temp RemarksSelecting a Location for CLAMP-ON Transducers HOW to Identify 1011 Transducers and Mounting HardwarePreparing to Mount the Transducers Pipe shown in Top View for ease in visualizing sonic path CLAMP-ON Transducer Mounting ModesPipe Preparing the PipePositioned around Mounting Frame Reflect Mode Mounting Frames and Spacer BARStrap Mounting Kit P/N Pipe Diameter Band Sizes Qty Reflect Mode with Spacer BAR onlyInstallation Reflect Mount with Transducers and Spacing BAR Spacer BAR Not Shown and Spacing Guide Direct Mode Mounting FRAMES, Spacer BAR and Spacing GuidesMylar Spacing Guide Wrapping the Mylar Spacing Guide around the Pipe Finding the Halfway Distance Installing a 1012T Mounting Track in Reflect Mode Using 1012T Mounting TracksFront View Ç Installation Reflect Mount with Mounting TrackInstallation Direct Mount 180º Opposed with Mounting Track Installing a 1012T Mounting Track in Direct ModeChain Tension Mounting Temperature Sensors 1010N Single Channel Temperature Sensor Inputs Wiring Temperature Sensor to the Analog Input Module1012EC Series Terminal TB1 Cable 2 1010N Supply and Return ConnectionsDual Path Models Paralleling RTD Inputs for DUAL-CHANNEL Energy Measurement CLAMP-ON Resistive Temperature Device RTD Installation NotesPreferred Units Meter Facilities Menu and Graphic Display ScreenPipe Table Menu Structure Table Setups MenuPipe Table Section 1010NFM-3J Pipe Table Menu Structure CREATE/EDIT PipeTransducer Type Menu Delete PipeTransducer Type Menu Structure 0A0Datalogger Control Menu Structure Datalogger Control MenuCircular Memory Output DataloggerClear Datalogger EST LOG Time LeftMemory Control Menu Memory Control MenuCurrent Output Trim Io1 & Io2 Analog Output Trim MenuVoltage Output Trim Vo1 & Vo2 Analog Output Trim Menu StructureRTD Calibrate Menu optional Pgen Output Trim Pgen 1 & PgenWith ICE During AN ICE Bath Calibration RTD Calibration by Data EntryICE Bath RTD Calibration Date Clock SET MenuTime Clock SET Menu StructureBaud Rate RS-232 SetupRS-232 Setup Menu Structure Line Feed ParityData Bits RTS KEY Time Network IDBacklight System InfoSection 1010NFM-3J System Info Menu Structure 1010 Graphic Display Screens30.068.10 Dual Display Screen 11.01Considerations for Critical Applications To Obtain Technical AssistancePipe Considerations for CLAMP-ON Transducer Pipe DimensionsPicking the Appropriate Transducer Flow Velocity RangeRepeatability AccuracyData Stability Data ScatterLOW Flow Rates Flow ConditionsFlow Data Scatter & Damping System 1010 Damping and Slewing ControlsAeration Erroneous Liquid Parameter SpecificationLiquid Compatibility Temperature and Pressure Ratings TWO-PHASE LiquidsSlurries Viscous LiquidsLiquid Deg. C Deg. F Vs m/s Reference TablesSonic Velocity for Pure Water @ Various TEMP. meters/sec Page Recommended Sonic Coupling Compounds CC# USE CharacteristicsReynolds # Positive Comp Negative Comp System 1010 Reynolds Compensation FactorTerm Explanation Terminology ChartRTD Meter Facilities Menu Nema DUAL-CHANNEL Menu ChartMeter Type Menu CLAMP-ON Menu CLAMP-ON Menu Section 1010NFM-3J ÖÚ No Typical Industries Serviced include General Installation GuidelinesLiquid Applicability and Compatibility Typical Applications includeFlow Tube Material, Size & Flow Range Ratings Selecting the Right Flow TubeFlow Tube Mounting Location To Obtain Technical Assistance Flow Data Scatter and DampingOverview HOW to SET UP System 1010 for Flow Tube OperationSetup Procedure Press to leave the Channel Setup menu Menu Key Install to start operation Sired Offset Specifications Kynar Pvdf Flow Tube Specifications Cpvc Flow TubeSpecifications 316 Stainless Steel Flow Tube Specifications Teflon PFA Flow Tube1011FT Series 316 Stainless Steel Flow Tube Additional Installation Notes992DFT992DFTSeriesSeriesTeflonTeflonPFA FlowPFATubeFlow Tube Select a Transducer SET for USE by Reflexor Reflexor Installation StepsElbow Expansion Contraction Valve Orifice Plate Incorrect Transducer PlacementSelect the Transducer Mounting Location Mounting the Transducers Reflexor Mode Adjacent Transducer MountingInstalling Reflexor Operating Mode Select Reflexor Operating ModeAccess the Install Xdcr Transducer Menu Connection of Transducer CablesSpectra Display Screen Cursor USE on the Spectra Graph HOW to USE Spectra Graph Data and ControlsAdjustment Function Available Adjustments to Spectra GraphReflexor Diagnostic Data Other Menu Entries Display of F AT no Flow ConditionsSelection of Liquid Composition Appendix a Page Appendix 1010NFM-3J Site Setup Considerations for 1010/1020N Blind SystemsRS-232 Interface Cable Meter Type Cable Type Controlotron Part Number AppendixCommunicating with System 1010/1020 VIA the RS-232 Interface HOW to USE the Windows HyperTerminal ProgramNone Accessing the Installation Menu This is the current measured liquid Data Display ModeKeyboard PC Keyboard Description Terminal Mode Menu CommandsClose the Terminal or HyperTerminal Program Transfer of Information from a 1010/1020 Flowmeter to the PCTo Clear All Dynamic Memory Using the RS-232 Interface Reset Procedure for Blind SystemsTo Clear Active Memory Using the RS-232 Interface Appendix1010NFM-3J Transducer and Accessory DrawingsFlow Computer Drawings Channel Drawings990TRMVH-7B Index 1010NFM-3J SymbolsIndex1010NFM-3J Index-2Index-3 Index-4 Index-5 Index-6 Index-7 Index-8 Index-9 Index-10 Index-11 Index-12 TradeMarks of Siemens Energy & Automation Inc TrademarksDuctile Iron Pipe NON-STANDARD Carbon Size