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Siemens SITRANS FUS1010 NEMA-4X/ IP 65 manual Field Manual

Models: SITRANS FUS1010 NEMA-4X/ IP 65

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FIELD MANUAL

IMPORTANT NOTICE

Controlotron is now part of:

Siemens Energy & Automation, Inc.

Process Instrumentation Business Unit (PI BU)

CoC Ultrasonic Flow

SITRANS FUS 1010N

NEMA-4X CLAMP-ON

MULTI-FUNCTION FLOWMETER

This equipment contains components that are susceptible to electrostatic discharge (ESD). Please observe ESD control measures during the handling and connection process.

Field Manual 1010NFM-3J

August 2006

For use with Operating System

Software Version 3.01.05B or later

Prepared By			Date
Engineering			Date
FOR TECHNICAL ASSISTANCE:		FOR GENERAL INFORMATION:
Call: (800) 275-8480		Website: www.controlotron.com
(631) 231-3600		E-mail: info.ultrasonicflow@siemens.com
Fax: (631) 231-3334		Or: sales.ultrasonicflow@siemens.com
E-mail: TSG.ultrasonicflow@siemens.com
Copyright©2006 Siemens Energy & Automation, Inc. All Rights Reserved						Made in the USA

Printed August 2006

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Siemens SITRANS FUS1010 NEMA-4X/ IP 65 manual Field Manual, For Technical Assistance For General Information

Contents

Sitrans Standard Terms and Conditions of Sale 10/1/2004 Siemens Energy & Automation’s Standard WarrantyFor Technical Assistance For General Information Field ManualManual Changes Fax 631 Or sales.ultrasonicflow@siemens.com Manual Addendum July1010FMA-4 Call 800 631Setup Procedure Transducer InstallationManual Addendum 1010FMA-4 Flowmeter Setup Transfer Install Function Transfer Install ProcedureSaving New Transfer Install Site 1010FMA-14 Manual Addendum MayExpanded I/O Module Option Manual Addendum 1010FMA-14For Systems Equipped With 1010N-7 Modules IntroductionMeter Menu Display AUX IoExpanded I/O Module Option Programming Aux Io1 Aux Io2 Aux Io3 Aux Io4Table of Contents Table Of Contents 1010NFM-3J Netflow Alarm Letter Codes and Descriptions 12.1 Using The 996PSP Pipe SimulatorMeter Facilities Menu And Graphic Display Screens Vii Appendices IndexPipe Table Important Safety Considerations Flowmeter Installation StepsSection 1010NFM-3J Keypad Enable Switch KEY Usage Keypad Function Chart1010N Keypad Introduction to the 1010N Menu ScreensExplanation of the CALL-OUTS HOW to USE the Installation MenuHOW to Enter Data Accessing and Leaving the MenuSection 1010NFM-3J Selecting Items from an Option List Entering Numeric Data Multiple Select Option ListsSection 1010NFM-3J Entering Alphanumeric Strings Meter Type MenuSection 1010NFM-3J Dual Channel Dual PathChannel 1+2 and Channel Multi-Path Operation Arithmetic OperationSelecting a Meter Type Meter types on the right-hand column. PressChannel Flow Creating a New Site Setup See paragraph Character position Flowmeter Installation Flowchart Choosing the Pipe CLASS/SIZE Using Faststart SetupPicking and Installing the Transducers Section 1010NFM-3J To scroll between the avail Press . This brings up a Flow Display ScreenSystem Hardware Alternate Light Weight 1010WX Case1010WX CLAMP-ON Liquid Flowmeters 1010WX Flowmeter LabelElectronic Modules Display and Keypad OptionsConventions used with these instructions are General Installation Menu NotesChannel Setup Menu HOW to Recall a Site SetupChannel Setup Menu Structure HOW to Enable and Disable a Measurement Channel HOW to ENABLE/DISABLE Site Security HOW to CREATE/NAME a Site SetupHOW to SAVE/RENAME a Site Setup HOW to Delete a Site SetupPipe Data Menu ASA Stainless Steel Pipe Data Menu StructureHOW to Select a Pipe Class HOW to Select a Pipe SizeSection 1010NFM-3J Pipe Data Menu Structure HOW to Enter the Pipe OD in. or mm HOW to Select a Pipe MaterialHOW to Enter the Wall Thickness Liner Material Liner ThicknessApplication Data Menu Application Data Menu Structure Application Data Menu Structure How to Edit the Estimated Vs liquid sonic velocity HOW to Select a Liquid ClassSection 1010NFM-3J How to Edit the Viscosity cS Setting How to Edit the Density SG SettingUniMass Table Application Data Menu Explanations for UniMass Table Viscosity Liquid Viscosity cS Create/Edit Table Point New Point + Points ListVs Vs Value G. Specific GravityEND Column Parameter Units HOW to Select a Pipe Temperature RangePipe Configuration Menu Structure Pipe ConfigurationPICK/INSTALL Xdcr Menu Pipe Configuration Option List DefinitionsFLOW1 PICK/INSTALL Xdcr Menu Structure HOW to Select a Transducer ModelHOW to Select a Transducer Mount Mode HOW to Select a Transducer SizeReviewing the Spacing Method HOW to USE the Spacing OffsetHOW to USE Install COMPLETED? Number Index Menu CellLtn Menu Cell Install Completed? Drive Section 1010NFM-3J Force Transmit ProcedureMeasured Vs m/s Empty Pipe SET Menu How to Use the Actual MTY CommandAutoZero Zero Flow Adjust MenuSection 1010NFM-3J How to Use the MTYmatic Command How to Use the Set Empty CommandUsing Actual Zero Actual ZeroReversaMatic Reverse Xdcrs / Press ENT Using ReversaMaticConforms Indicated flow to Actual Zero ZeroMatic optional functionOperation Adjust Operation Adjust MenuOperation Adjust Menu Structure Damping ControlDeadband Control MEMORY/FAULT SET Reflexor ZERO/FAULT SET Option Reflexor Mode onlyMemory Delay sec Netflow FLOW/TOTAL Units MenuFLOW/TOTAL Units Menu Structure Flow Volume UnitsFlow Time Units Flow Volume UnitsTotal Volume Units Flow Display RangeFlow Display Scale Totalizer Scale Total ResolutionData SPAN/SET/CAL Menu Totalizer ModeMode Flow Direction BATCH/SAMPLE TotalData SPAN/SET/CAL Menu Structure Span DataMaximum span values represent Minimum span values represent Max FlowMin Flow SET Alarm Levels Low Flow High TemperatureLow Temperature Section 1010NFM-3J High FlowSection 1010NFM-3J Interface Vs m/s meters-per-second Aeration %Makeup Latch MultiPoint Calibration Calibrate Flow RateKc Calibration To calculate KcSection 1010NFM-3J Select Data Stripchart Setup MenuSection 1010NFM-3J To enable numeric entry press Stripchart Setup Menu StructureTime Base Data DisplayDatalogger Setup Menu Stripchart ClearDatalogger Setup Menu Structure Datalogger Data Datalogger ModeSection 1010NFM-3J Alarm Letter Codes and Descriptions LOG Time IntervalDatalogger Events Display Datalogger I/O Data Control Menu I/O Data Control Menu Structure Analog Output SetupVfo Analog Out Setup Data CategoriesTable To Determine Proper I/O Installation Drawings Section 1010NFM-3J System 1010 Analog Outputs1010N & 1010DN with 1010N-2 Modules Installation Drawing 1010N-2-7 Sheet 2Installation Drawing 1010N-7-7 Sheet 2 Relay SetupAnalog Input Setup optional function Relay Option ListSection 1010NFM-3J Assigning Relay 1 and 2 Functions Setting up the Analog Current Input Diagnostics Data MenuDiagnostic Data Menu Structure Main Diagnostics Screen Main Diagnostic Menu DescriptionFlow Data Menu Vs m/s Flow Data Menu ItemsAnCal Section 1010NFM-3J HiFlow and LoFlowLiquid Data Menu Items Application Info MenuLiquid Data Menu Application Info Menu ItemsSite Setup Menu Items Site Setup Data MenuIntroduction to HF Menu Item Using the HF Menu ItemAccess Path/Channel Diagnostic Data Manual Adjustment ProcedureAutomatic Automatic Adjustment ProcedureTest Facilities Commands Test Facilities MenuMakeup Test Facilities Graph Screen Detection ModeCorrelated Plot Entering the Diagnostic Graph ScreenDiagnostic Text Display Time Base ControlCommand Modes Transit Time Adjustment Hot KeyDigital Damping Control Hot Key 1 Envelope Threshold Adjustment Hot Key 5 Zero Crossover Adjustment Hot KeySignal Masking Function Hot Key Description of Graph Screen Text Display ParametersHOT KEY Summary Troubleshooting Tips Flow Computer MessagesMessage Description Using the F4 Reset Sequence Section 1010NFM-3J Using the 1012TB-1 and 2 Test Blocks Troubleshooting with Transducer Test BlocksThk Mode Offset Mat’l Thk Mode Index Using the 996PSP Pipe SimulatorIf a Pipe Simulator/Test-Block Test Fails Programming INSTALLATION/TRANSDUCER Mount GuidelinesSTART-UP OPTIMIZATION/CORRECTION of ProblemsDIAGNOSTIC/PERFORMANCE Verification NFM-3JHigh Vaer Detection Fault/Low SignalPoor Signal Section 1010NFM-3J Low ValcTrade Name Application Max Temp Remarks Official Coupling CompoundsAlternative Coupling Compounds Part# Name Application Max Temp RemarksHOW to Identify 1011 Transducers and Mounting Hardware Preparing to Mount the TransducersSelecting a Location for CLAMP-ON Transducers Pipe shown in Top View for ease in visualizing sonic path CLAMP-ON Transducer Mounting ModesPipe Preparing the PipePositioned around Mounting Frame Reflect Mode Mounting Frames and Spacer BARStrap Mounting Kit P/N Pipe Diameter Band Sizes Qty Reflect Mode with Spacer BAR onlyInstallation Reflect Mount with Transducers and Spacing BAR Spacer BAR Not Shown and Spacing Guide Direct Mode Mounting FRAMES, Spacer BAR and Spacing GuidesMylar Spacing Guide Wrapping the Mylar Spacing Guide around the Pipe Finding the Halfway Distance Installing a 1012T Mounting Track in Reflect Mode Using 1012T Mounting TracksFront View Ç Installation Reflect Mount with Mounting TrackInstallation Direct Mount 180º Opposed with Mounting Track Installing a 1012T Mounting Track in Direct ModeChain Tension Mounting Temperature Sensors 1010N Single Channel Temperature Sensor Inputs Wiring Temperature Sensor to the Analog Input Module1012EC Series Terminal TB1 Cable 2 1010N Supply and Return ConnectionsDual Path Models Paralleling RTD Inputs for DUAL-CHANNEL Energy Measurement CLAMP-ON Resistive Temperature Device RTD Installation NotesPreferred Units Meter Facilities Menu and Graphic Display ScreenTable Setups Menu Pipe TablePipe Table Menu Structure Section 1010NFM-3J Pipe Table Menu Structure CREATE/EDIT PipeTransducer Type Menu Delete PipeTransducer Type Menu Structure 0A0Datalogger Control Menu Structure Datalogger Control MenuCircular Memory Output DataloggerMemory Control Menu EST LOG Time LeftClear Datalogger Memory Control MenuAnalog Output Trim Menu Structure Analog Output Trim MenuCurrent Output Trim Io1 & Io2 Voltage Output Trim Vo1 & Vo2RTD Calibrate Menu optional Pgen Output Trim Pgen 1 & PgenRTD Calibration by Data Entry ICE Bath RTD CalibrationWith ICE During AN ICE Bath Calibration Clock SET Menu Structure Clock SET MenuDate TimeRS-232 Setup RS-232 Setup Menu StructureBaud Rate Parity Data BitsLine Feed System Info Network IDRTS KEY Time BacklightSection 1010NFM-3J System Info Menu Structure 1010 Graphic Display Screens30.068.10 Dual Display Screen 11.01Considerations for Critical Applications To Obtain Technical AssistanceFlow Velocity Range Pipe DimensionsPipe Considerations for CLAMP-ON Transducer Picking the Appropriate TransducerData Scatter AccuracyRepeatability Data StabilitySystem 1010 Damping and Slewing Controls Flow ConditionsLOW Flow Rates Flow Data Scatter & DampingErroneous Liquid Parameter Specification Liquid CompatibilityAeration Viscous Liquids TWO-PHASE LiquidsTemperature and Pressure Ratings SlurriesReference Tables Sonic Velocity for Pure Water @ Various TEMP. meters/secLiquid Deg. C Deg. F Vs m/s Page Recommended Sonic Coupling Compounds CC# USE CharacteristicsReynolds # Positive Comp Negative Comp System 1010 Reynolds Compensation FactorTerm Explanation Terminology ChartRTD Nema DUAL-CHANNEL Menu Chart Meter Type MenuMeter Facilities Menu CLAMP-ON Menu CLAMP-ON Menu Section 1010NFM-3J ÖÚ No Typical Applications include General Installation GuidelinesTypical Industries Serviced include Liquid Applicability and CompatibilitySelecting the Right Flow Tube Flow Tube Mounting LocationFlow Tube Material, Size & Flow Range Ratings To Obtain Technical Assistance Flow Data Scatter and DampingHOW to SET UP System 1010 for Flow Tube Operation Setup ProcedureOverview Press to leave the Channel Setup menu Menu Key Install to start operation Sired Offset Specifications Kynar Pvdf Flow Tube Specifications Cpvc Flow TubeSpecifications 316 Stainless Steel Flow Tube Specifications Teflon PFA Flow Tube1011FT Series 316 Stainless Steel Flow Tube Additional Installation Notes992DFT992DFTSeriesSeriesTeflonTeflonPFA FlowPFATubeFlow Tube Select a Transducer SET for USE by Reflexor Reflexor Installation StepsIncorrect Transducer Placement Select the Transducer Mounting LocationElbow Expansion Contraction Valve Orifice Plate Mounting the Transducers Reflexor Mode Adjacent Transducer MountingConnection of Transducer Cables Select Reflexor Operating ModeInstalling Reflexor Operating Mode Access the Install Xdcr Transducer MenuSpectra Display Screen Cursor USE on the Spectra Graph HOW to USE Spectra Graph Data and ControlsAdjustment Function Available Adjustments to Spectra GraphReflexor Diagnostic Data Display of F AT no Flow Conditions Selection of Liquid CompositionOther Menu Entries Appendix a Page Site Setup Considerations for 1010/1020N Blind Systems RS-232 Interface CableAppendix 1010NFM-3J Meter Type Cable Type Controlotron Part Number AppendixCommunicating with System 1010/1020 VIA the RS-232 Interface HOW to USE the Windows HyperTerminal ProgramNone Accessing the Installation Menu This is the current measured liquid Data Display ModeKeyboard PC Keyboard Description Terminal Mode Menu CommandsClose the Terminal or HyperTerminal Program Transfer of Information from a 1010/1020 Flowmeter to the PCReset Procedure for Blind Systems To Clear Active Memory Using the RS-232 InterfaceTo Clear All Dynamic Memory Using the RS-232 Interface Channel Drawings Transducer and Accessory DrawingsAppendix1010NFM-3J Flow Computer Drawings990TRMVH-7B Index 1010NFM-3J SymbolsIndex1010NFM-3J Index-2Index-3 Index-4 Index-5 Index-6 Index-7 Index-8 Index-9 Index-10 Index-11 Index-12 TradeMarks of Siemens Energy & Automation Inc TrademarksDuctile Iron Pipe NON-STANDARD Carbon Size