Appendix a | Siemens SITRANS FUS1010 NEMA-4X/ IP 65 guide

APPENDIX A

Couplant

Installation

Instructions

FOR TECHNICAL ASSISTANCE

Call: (800) 275-8480

(631)231-3600 Fax: (631) 231-3334

E-mail: TSG.ultrasonicflow@siemens.com

FOR GENERAL INFORMATION

Website: www.controlotron.com

E-mail: info.ultrasonicflow@siemens.com

Or: sales.ultrasonicflow@siemens.com

Copyright©2006 Siemens Energy & Automation, Inc. All Rights Reserved

Made in the USA

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Siemens SITRANS FUS1010 NEMA-4X/ IP 65 manual Appendix a

Contents

Sitrans Siemens Energy & Automation’s Standard Warranty Standard Terms and Conditions of Sale 10/1/2004 Field Manual For Technical Assistance For General Information Manual Changes Manual Addendum July 1010FMA-4Call 800 631 Fax 631 Or sales.ultrasonicflow@siemens.com Setup Procedure Transducer InstallationManual Addendum 1010FMA-4 Flowmeter Setup Transfer Install Function Transfer Install ProcedureSaving New Transfer Install Site Manual Addendum May 1010FMA-14 Manual Addendum 1010FMA-14 For Systems Equipped With 1010N-7 ModulesIntroduction Expanded I/O Module Option AUX Io Meter Menu Display Aux Io1 Aux Io2 Aux Io3 Aux Io4 Expanded I/O Module Option Programming Table of Contents Table Of Contents 1010NFM-3J Netflow Alarm Letter Codes and Descriptions Using The 996PSP Pipe Simulator 12.1 Meter Facilities Menu And Graphic Display Screens Vii Appendices IndexPipe Table Important Safety Considerations Flowmeter Installation StepsSection 1010NFM-3J Keypad Enable Switch Keypad Function Chart 1010N KeypadIntroduction to the 1010N Menu Screens KEY Usage HOW to USE the Installation Menu Explanation of the CALL-OUTS Accessing and Leaving the Menu HOW to Enter Data Section 1010NFM-3J Selecting Items from an Option List Multiple Select Option Lists Entering Numeric Data Meter Type Menu Section 1010NFM-3J Entering Alphanumeric Strings Section 1010NFM-3J Dual Channel Dual PathChannel 1+2 and Channel Arithmetic Operation Multi-Path Operation Selecting a Meter Type Meter types on the right-hand column. PressChannel Flow Creating a New Site Setup See paragraph Character position Flowmeter Installation Flowchart Using Faststart Setup Choosing the Pipe CLASS/SIZE Picking and Installing the Transducers Section 1010NFM-3J Press . This brings up a Flow Display Screen To scroll between the avail Alternate Light Weight 1010WX Case 1010WX CLAMP-ON Liquid Flowmeters1010WX Flowmeter Label System Hardware Display and Keypad Options Electronic Modules General Installation Menu Notes Conventions used with these instructions are Channel Setup Menu HOW to Recall a Site SetupChannel Setup Menu Structure HOW to Enable and Disable a Measurement Channel HOW to CREATE/NAME a Site Setup HOW to ENABLE/DISABLE Site Security HOW to Delete a Site Setup HOW to SAVE/RENAME a Site Setup Pipe Data Menu Pipe Data Menu Structure ASA Stainless Steel HOW to Select a Pipe Class HOW to Select a Pipe SizeSection 1010NFM-3J Pipe Data Menu Structure HOW to Enter the Pipe OD in. or mm HOW to Select a Pipe MaterialHOW to Enter the Wall Thickness Liner Material Liner ThicknessApplication Data Menu Application Data Menu Structure Application Data Menu Structure HOW to Select a Liquid Class How to Edit the Estimated Vs liquid sonic velocity Section 1010NFM-3J How to Edit the Viscosity cS Setting How to Edit the Density SG SettingUniMass Table Application Data Menu Explanations for UniMass Table Create/Edit Table Point New Point + Points List Vs Vs ValueG. Specific Gravity Viscosity Liquid Viscosity cS END HOW to Select a Pipe Temperature Range Column Parameter Units Pipe Configuration Pipe Configuration Menu Structure Pipe Configuration Option List Definitions PICK/INSTALL Xdcr Menu FLOW1 HOW to Select a Transducer Model PICK/INSTALL Xdcr Menu Structure HOW to Select a Transducer Size HOW to Select a Transducer Mount Mode HOW to USE the Spacing Offset Reviewing the Spacing Method HOW to USE Install COMPLETED? Number Index Menu CellLtn Menu Cell Install Completed? Section 1010NFM-3J Force Transmit Procedure Drive Measured Vs m/s How to Use the Actual MTY Command Empty Pipe SET Menu Zero Flow Adjust Menu Section 1010NFM-3J How to Use the MTYmatic CommandHow to Use the Set Empty Command AutoZero Using Actual Zero Actual ZeroReversaMatic Using ReversaMatic Reverse Xdcrs / Press ENT ZeroMatic optional function Conforms Indicated flow to Actual Zero Operation Adjust Menu Operation Adjust Operation Adjust Menu Structure Damping ControlDeadband Control MEMORY/FAULT SET Reflexor ZERO/FAULT SET Option Reflexor Mode onlyMemory Delay sec FLOW/TOTAL Units Menu Netflow Flow Volume Units FLOW/TOTAL Units Menu Structure Flow Volume Units Flow Time Units Total Volume Units Flow Display RangeFlow Display Scale Total Resolution Totalizer Scale Totalizer Mode Mode Flow DirectionBATCH/SAMPLE Total Data SPAN/SET/CAL Menu Span Data Data SPAN/SET/CAL Menu Structure Maximum span values represent Minimum span values represent Max FlowMin Flow SET Alarm Levels High Temperature Low TemperatureSection 1010NFM-3J High Flow Low Flow Section 1010NFM-3J Interface Vs m/s meters-per-second Aeration %Makeup Latch Calibrate Flow Rate Kc CalibrationTo calculate Kc MultiPoint Calibration Section 1010NFM-3J Stripchart Setup Menu Section 1010NFM-3J To enable numeric entry pressStripchart Setup Menu Structure Select Data Data Display Time Base Stripchart Clear Datalogger Setup Menu Datalogger Setup Menu Structure Datalogger Mode Datalogger Data Section 1010NFM-3J Alarm Letter Codes and Descriptions LOG Time IntervalDatalogger Events Display Datalogger I/O Data Control Menu Analog Output Setup I/O Data Control Menu Structure Analog Out Setup Data Categories Table To Determine Proper I/O Installation DrawingsSection 1010NFM-3J System 1010 Analog Outputs Vfo Installation Drawing 1010N-2-7 Sheet 2 Installation Drawing 1010N-7-7 Sheet 2Relay Setup 1010N & 1010DN with 1010N-2 Modules Analog Input Setup optional function Relay Option ListSection 1010NFM-3J Assigning Relay 1 and 2 Functions Diagnostics Data Menu Setting up the Analog Current Input Diagnostic Data Menu Structure Main Diagnostics Screen Main Diagnostic Menu DescriptionFlow Data Menu Flow Data Menu Items Vs m/s Section 1010NFM-3J HiFlow and LoFlow AnCal Application Info Menu Liquid Data MenuApplication Info Menu Items Liquid Data Menu Items Site Setup Data Menu Site Setup Menu Items Using the HF Menu Item Introduction to HF Menu Item Manual Adjustment Procedure Access Path/Channel Diagnostic Data Automatic Adjustment Procedure Automatic Test Facilities Commands Test Facilities MenuMakeup Detection Mode Test Facilities Graph Screen Entering the Diagnostic Graph Screen Diagnostic Text DisplayTime Base Control Correlated Plot Command Modes Transit Time Adjustment Hot KeyDigital Damping Control Hot Key 1 Zero Crossover Adjustment Hot Key Envelope Threshold Adjustment Hot Key 5 Signal Masking Function Hot Key Description of Graph Screen Text Display ParametersHOT KEY Summary Troubleshooting Tips Flow Computer MessagesMessage Description Using the F4 Reset Sequence Section 1010NFM-3J Troubleshooting with Transducer Test Blocks Using the 1012TB-1 and 2 Test Blocks Thk Mode Offset Using the 996PSP Pipe Simulator Mat’l Thk Mode Index If a Pipe Simulator/Test-Block Test Fails INSTALLATION/TRANSDUCER Mount Guidelines Programming OPTIMIZATION/CORRECTION of Problems DIAGNOSTIC/PERFORMANCE VerificationNFM-3J START-UP Detection Fault/Low Signal Poor SignalSection 1010NFM-3J Low Valc High Vaer Official Coupling Compounds Alternative Coupling CompoundsPart# Name Application Max Temp Remarks Trade Name Application Max Temp Remarks HOW to Identify 1011 Transducers and Mounting Hardware Preparing to Mount the TransducersSelecting a Location for CLAMP-ON Transducers CLAMP-ON Transducer Mounting Modes Pipe shown in Top View for ease in visualizing sonic path Preparing the Pipe Pipe Reflect Mode Mounting Frames and Spacer BAR Positioned around Mounting Frame Reflect Mode with Spacer BAR only Strap Mounting Kit P/N Pipe Diameter Band Sizes Qty Installation Reflect Mount with Transducers and Spacing BAR Direct Mode Mounting FRAMES, Spacer BAR and Spacing Guides Spacer BAR Not Shown and Spacing Guide Mylar Spacing Guide Wrapping the Mylar Spacing Guide around the Pipe Finding the Halfway Distance Using 1012T Mounting Tracks Installing a 1012T Mounting Track in Reflect Mode Installation Reflect Mount with Mounting Track Front View Ç Installing a 1012T Mounting Track in Direct Mode Installation Direct Mount 180º Opposed with Mounting Track Chain Tension Mounting Temperature Sensors Wiring Temperature Sensor to the Analog Input Module 1010N Single Channel Temperature Sensor Inputs 2 1010N Supply and Return Connections 1012EC Series Terminal TB1 Cable Dual Path Models CLAMP-ON Resistive Temperature Device RTD Installation Notes Paralleling RTD Inputs for DUAL-CHANNEL Energy Measurement Meter Facilities Menu and Graphic Display Screen Preferred Units Table Setups Menu Pipe TablePipe Table Menu Structure CREATE/EDIT Pipe Section 1010NFM-3J Pipe Table Menu Structure Delete Pipe Transducer Type Menu 0A0 Transducer Type Menu Structure Datalogger Control Menu Datalogger Control Menu Structure Output Datalogger Circular Memory EST LOG Time Left Clear DataloggerMemory Control Menu Memory Control Menu Analog Output Trim Menu Current Output Trim Io1 & Io2Voltage Output Trim Vo1 & Vo2 Analog Output Trim Menu Structure Pgen Output Trim Pgen 1 & Pgen RTD Calibrate Menu optional RTD Calibration by Data Entry ICE Bath RTD CalibrationWith ICE During AN ICE Bath Calibration Clock SET Menu DateTime Clock SET Menu Structure RS-232 Setup RS-232 Setup Menu StructureBaud Rate Parity Data BitsLine Feed Network ID RTS KEY TimeBacklight System Info 1010 Graphic Display Screens Section 1010NFM-3J System Info Menu Structure 30.068.10 11.01 Dual Display Screen To Obtain Technical Assistance Considerations for Critical Applications Pipe Dimensions Pipe Considerations for CLAMP-ON TransducerPicking the Appropriate Transducer Flow Velocity Range Accuracy RepeatabilityData Stability Data Scatter Flow Conditions LOW Flow RatesFlow Data Scatter & Damping System 1010 Damping and Slewing Controls Erroneous Liquid Parameter Specification Liquid CompatibilityAeration TWO-PHASE Liquids Temperature and Pressure RatingsSlurries Viscous Liquids Reference Tables Sonic Velocity for Pure Water @ Various TEMP. meters/secLiquid Deg. C Deg. F Vs m/s Page CC# USE Characteristics Recommended Sonic Coupling Compounds System 1010 Reynolds Compensation Factor Reynolds # Positive Comp Negative Comp Terminology Chart Term Explanation RTD Nema DUAL-CHANNEL Menu Chart Meter Type MenuMeter Facilities Menu CLAMP-ON Menu CLAMP-ON Menu Section 1010NFM-3J ÖÚ No General Installation Guidelines Typical Industries Serviced includeLiquid Applicability and Compatibility Typical Applications include Selecting the Right Flow Tube Flow Tube Mounting LocationFlow Tube Material, Size & Flow Range Ratings Flow Data Scatter and Damping To Obtain Technical Assistance HOW to SET UP System 1010 for Flow Tube Operation Setup ProcedureOverview Press to leave the Channel Setup menu Menu Key Install to start operation Sired Offset Specifications Cpvc Flow Tube Specifications Kynar Pvdf Flow Tube Specifications Teflon PFA Flow Tube Specifications 316 Stainless Steel Flow Tube Additional Installation Notes 1011FT Series 316 Stainless Steel Flow Tube 992DFT992DFTSeriesSeriesTeflonTeflonPFA FlowPFATubeFlow Tube Reflexor Installation Steps Select a Transducer SET for USE by Reflexor Incorrect Transducer Placement Select the Transducer Mounting LocationElbow Expansion Contraction Valve Orifice Plate Reflexor Mode Adjacent Transducer Mounting Mounting the Transducers Select Reflexor Operating Mode Installing Reflexor Operating ModeAccess the Install Xdcr Transducer Menu Connection of Transducer Cables Spectra Display Screen HOW to USE Spectra Graph Data and Controls Cursor USE on the Spectra Graph Available Adjustments to Spectra Graph Adjustment Function Reflexor Diagnostic Data Display of F AT no Flow Conditions Selection of Liquid CompositionOther Menu Entries Appendix a Page Site Setup Considerations for 1010/1020N Blind Systems RS-232 Interface CableAppendix 1010NFM-3J Appendix Meter Type Cable Type Controlotron Part Number HOW to USE the Windows HyperTerminal Program Communicating with System 1010/1020 VIA the RS-232 Interface None Accessing the Installation Menu Data Display Mode This is the current measured liquid Terminal Mode Menu Commands Keyboard PC Keyboard Description Transfer of Information from a 1010/1020 Flowmeter to the PC Close the Terminal or HyperTerminal Program Reset Procedure for Blind Systems To Clear Active Memory Using the RS-232 InterfaceTo Clear All Dynamic Memory Using the RS-232 Interface Transducer and Accessory Drawings Appendix1010NFM-3JFlow Computer Drawings Channel Drawings 990TRMVH-7B Symbols Index 1010NFM-3J Index-2 Index1010NFM-3J Index-3 Index-4 Index-5 Index-6 Index-7 Index-8 Index-9 Index-10 Index-11 Index-12 Trademarks TradeMarks of Siemens Energy & Automation Inc Ductile Iron Pipe Size NON-STANDARD Carbon