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Efficient Networks S120 manual Safety instructions, Please note the following during switch-on

Models: S120

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Safety Integrated basic functions 9.2 Safety instructions

9.2Safety instructions

Safety instructions

WARNING

After hardware and/or software components have been modified or replaced, it is only permissible for the system to run up and the drives to be activated with the protective devices closed. Personnel may not be in the hazardous area.

Depending on the change made or what has been replaced, it may be necessary to carry out a partial or complete acceptance test (see chapter "Acceptance test").

Before persons may re-enter the hazardous area, the drives should be tested to ensure that they exhibit stable control behavior by briefly moving them in both the plus and minus directions (+/–).

Please note the following during switch-on:

The safety-related functions are only available and can be activated after the system has completely started up.

WARNING

The Category 0 stop function according to EN 60204-1 (defined as STO in Safety Integrated) means that the drives are not braked to zero speed, but coast to a stop (this may take some time depending on the level of kinetic energy involved). This must be included in the protective door locking mechanism logic e.g. with the logic operation SSM (n<nx).

WARNING

Safety Integrated is not capable of detecting parameterization errors made by the machine manufacturer. The required level of safety can only be assured by careful acceptance testing.

WARNING

The automatic FW update via p7826 = 1 (upgrade and downgrade), which is available from version V2.5, must not be deactivated when Safety Integrated is used.

CAUTION

If two power transistors in the power unit (one in the upper and one offset in the lower inverter bridge) fail at the same time, this can cause a momentary movement.

The maximum movement can be:

Synchronous rotary motors: Max. movement = 180 ° / pole pair count Synchronous linear motors: Max. movement = pole width

Drive Functions	307
Function Manual, (FH1), 07/2007 Edition, 6SL3097-2AB00-0BP4

Image 307

Efficient Networks S120 manual Safety Integrated basic functions 9.2 Safety instructions

Contents

Sinamics Page FH1, 07/2007 Function ManualApplications Basic information about Drive system Appendix Trademarks Safety GuidelinesQualified Personnel Prescribed UsageUsage phase Document/tool Usage phases and their tools/documents as an exampleSinamics documentation Foreword Target groupBenefits Search guidesAmerica time zone Technical SupportEuropean and African time zones Asian and Australian time zonesNotation Notation for faults and alarms examplesQuestions on the manual Internet address for Sinamics EC Declaration of ConformityESD Notes Safety instructions Foreword Page Contents Contents 159 18.2158 18.3219 11.5 282288 289451 11.4.3 46011.4.1 11.4.2553 535General FeaturesActive Infeed IntroductionSupply voltage p0210 380-400 401-415 416-440 460 480 Schematic structureActive Infeed closed-loop control Booksize Infeed Active InfeedInfeed 1.1 Active Infeed CommissioningKdvvlv Active Infeed closed-loop control ChassisIntegration Function diagrams see Sinamics S List ManualOverview of key parameters see Sinamics S List Manual Identification methods Line and DC link identificationActive Infeed open-loop control Acknowledge errorSwitching off the Active Line Module Switching on the Active Line ModuleInternal status Parameter PROFIdrive telegram Word Control and status messagesBinector input Display of internal 370Index P3624 harmonics controller order P3625 scaling Example setting the harmonics controllerReactive current control Harmonics controllerInfeed Smart Infeed Smart InfeedSmart Infeed closed-loop control Overview key parameters6PDUW/LQH0RGXOH%RRNVLH6XSSO\V\VWHP Function diagrams see Sinamics S List Manual Overview of key parameters Sinamics S List Manual Smart Infeed open-loop control Switching on the Smart Line Module Binector input Switching off the Smart Line ModuleControl word Basic Infeed open-loop control Basic InfeedInfeed Basic Infeed UDNLQJUHVLVWRU 7HPSHUDWXUHFunction diagrams see Sinamics S List Manual Switching off the Basic Line Module Switching on the Basic Line Module3XOVHVDQGFRQWUROOHUV Internal status word Line contactor controlInfeed Line contactor control Control word 370Commissioning steps Example of commissioning line contactor control AssumptionInfeed 1.4 Line contactor control Infeed Pre-charging and bypass contactor chassis Procedure during power ON/OFF Power onPower OFF Pre-charging and bypass contactor chassisFunctional principle Derating function for chassis unitsInfeed 1.6 Derating function for chassis units 0DLQV Pulse parallel infeeds two-winding transformerPulse parallel infeeds three-winding transformer SXOVHLQIHHGExtended setpoint channel Extended setpoint channel 2.2 Description DescriptionProperties of the extended setpoint channel Setpoint sources7RWDOVHWSRLQW HIIHFWLYHU JogExtended setpoint channel 2.3 Jog 6LJQDOJog properties Function chart jog 1 and jog32521 Jog sequenceParameterization with Starter Extended setpoint channel 2.4 Fixed speed setpoints Fixed speed setpointsProperties Display parametersExtended setpoint channel 2.5 Motorized potentiometer Properties for manual mode p1041 =Properties for automatic mode p1041 = Motorized potentiometerOverview of key parameters see Sinamics S List Manual 6FDOLQJ6XSSOHPHQWDU\ Vhwsrlqw Main/supplementary setpoint and setpoint modification6FDOLQJPDLQVHWSRLQW 6XSSOHPHQWDU\VHWSRLQW Suppression bandwidths and setpoint limits 0LQ EdqgzlgwkvSuppression bandwidths Ramp-function generatorExtended setpoint channel Ramp-function generator Properties of the extended ramp function generator Properties of the simple ramp function generatorExtended setpoint channel 2.9 Ramp-function generator Ramp function generator tracking LWKRXWWUDFNLQJ 6SHHGVHWSRLQW 2XWSXWRI Signal overview see Sinamics S List ManualWithout ramp function generator tracking With ramp function generator tracking12 Starter icon for ramp function generator Limits Speed controllerServo control Speed setpoint filter Speed setpoint filter\QDPLFUHVSRQVH Speed controller adaptationParameterization Servo control 3.3 Speed controller adaptationServo control Speed controller adaptation Example of speed-dependent adaptationServo control 3.4 Torque-controlled operation Commissioning of torque control modeTorque-controlled operation Speed-dependent Kpn/Tnn adaptationServo control Torque-controlled operation OFF responsesServo control 3.5 Torque setpoint limitation Torque setpoint limitationServo control Torque setpoint limitation Servo control Fixed and variable torque limit settingsSelection Torque limitation mode Variants of torque limitation0BRIIVHW Example Torque limits with or without offsetActivating the torque limits ExamplesServo control 3.6 Current controller Current controllerFlux controller for induction motor Closed-loop current controlCurrent and torque limitation Current controller adaptationDisplay parameters Servo control Current setpoint filter Current setpoint filterIQB Transfer functionServo control 3.7 Current setpoint filter IQBQBand-stop with infinite notch depth Phase frequency curveStarter filter parameters Band-stop with defined reduction Band-stop with defined notch depthTransfer function general 2nd-order filter General low-pass with reductionCurrent setpoint filters V/f control for diagnostics Commissioning V/f control Servo control 3.9 V/f control for diagnosticsStructure of V/f control Prerequisites for V/f controlServo control V/f control for diagnostics CharacteristicOptimizing the speed controller Optimizing the current and speed controllerGeneral information Optimizing the current controllerServo control Sensorless operation without an encoder Sensorless operation without an encoderExample of speed setpoint step change Parameter overviewServo control 3.11 Sensorless operation without an encoder Behavior once pulses have been canceled2SHUZLWKHQFRGHU 2SHQORRSCommissioning/optimization Series reactorServo control Motor data identification Motor data identificationInduction motor Permanent-magnet synchronous motor Motor dataType plate data Servo control 3.12 Motor data identificationRotating measurement Motor data identification induction motorParameters to control the MotID Induction motorDetermined data gamma Data that are accepted p1960 = Determined data gamma Data that are accepted p1910 =Synchronous motor Motor data identification synchronous motorDetermined data Data that are accepted p1910 = Determined data Data that are accepted p1960 = 0RWRU0RGXOH DeohServo control Pole position identification Pole position identificationStandstill measurement Rotating measurementServo control 3.13 Pole position identification Suitable zero marks are Pole position determination with zero marksSRVVLEOH Overview of key parametersPXVWEHXVHG Angular commutation offset commissioning support p1990 Vdc controlServo control 3.14 Vdc control Idloxuh Description of Vdcmin control p1240 = 23RZHUIDLOXUH 3RZHUUHVWRUH QvhwsQdfw Description of Vdcmin control without braking p1240 = 8Description of Vdcmax control p1240 = 1 9GFBPDDescription of Vdcmax control without acceleration p1240 = 7 Servo control Dynamic Servo Control DSC Dynamic Servo Control DSCDeactivating ActivatingServo control 3.15 Dynamic Servo Control DSC Speed setpoint filter DiagnosticsExternal encoder systems except motor encoder Servo control 3.16 Travel to fixed stop SignalsTravel to fixed stop Application examplesServo control Travel to fixed stop Commissioning for PROFIdrive telegrams 2 to Signal chartMESSAGEW.1 Signal nameServo control Vertical axes Vertical axesPage Sensorless vector control Slvc Vector controlVector control Sensorless vector control Slvc Switchover conditions for Slvc2SHQORRS Vector control 4.1 Sensorless vector control Slvc6WDUW ORVHGORRSBenefits of vector control with an encoder Vector control with encoderVector control Vector control with encoder Speed controller Motor model changeVector control 4.3 Speed controller 6SHHG Frqwuro Vector control Speed controller6SHHGDFWXDOYDOXH Vector control 4.4 Speed controller adaptation 9HFWRU Vector control Speed controller adaptation$GDSWLYHFRQWUROUDQJH SBQRQVWDQWXSSHUVSHHGUDQJH Speed-dependent Kpn/Tnn adaptation VC only Speed controller pre-control and reference modelDynamic response reduction field weakening Slvc only 6SHHG Urrs Lqmhfwlrq6SHHG Vhwsrlqw 6SHHGDFWXDOYDOXH Reference modelFor reference model DroopVector control 4.6 Droop $FWXDOVSHHG PrerequisitesVector control 4.7 Torque control Torque control11 Closed-loop speed/torque control Vector control Torque controlTorque setpoint Vector control Torque limiting Torque limitingDescription Vector control 4.9 Vdc controlProperties 73RZHU Description of Vdcmin control6ZLWFKRQOHYHO Description of Vdcmax controlVector control 4.10 Current setpoint filter Current controller adaptationMotor data identification and rotating measurement Motor identification p1910 Data determined using p1910 Deoh 6HULHV 0RWRU0RGXOH DEOHDQGRotating measurement p1960 Carrying out motor identificationCarrying out the rotating measurement p1960 Motor data identification at standstill Vector control 4.13 Efficiency optimization Efficiency optimizationLtvhws Induction motors, rotating Instructions for commissioning induction motors ASMParameter Description Remark Supplementary conditions Deoh Permanent-magnet synchronous motors, rotating0RWRU0RGXOH 0RWRUDescription Remark ˭ ຘ˭ ຘ N7 QRP 151 Encoder adjustment using a zero mark Automatic encoder adjustmentIntegration Pole position identification Vector control 4.16 Flying restart Flying restart155 Vector control Synchronization SynchronizationVector control 4.18 Simulation operation Simulation operationDescription PrerequisiteCommissioning Redundance operation power unitsFeatures Vector control Redundance operation power unitsPrerequisites BypassVector control 4.20 Bypass Commissioning the bypass function Bypass with synchronization with overlap p1260 =5HDFWRU ExampleParameter Description 1HWZRUN RQYHUWHUZLWK9ROWDJH26 Signal diagram, bypass with synchronization with overlap 1HWZRUN Rqyhuwhu 3URWHFWLYHGHYLFH QWHUORFNHGDJDLQVW Bypass with synchronization, without overlap p1260 =Bypass without synchronization p1260 = 3URWHFWLYHGHYLFH QWHUORFNHGDJDLQVW VLPXOWDQHRXVO\FORVLQJ 1HWZRUN RqyhuwhuSynchronization 167 Page Prwru Introduction1RPLQDO ZRUNLQJSRLQWRIRDG Vector V/f control r0108.2 = IntroductionMeaning FCC3HUPDQHQWYROWDJHERRVW Voltage boostVector V/f control r0108.2 = 0 5.2 Voltage boost Application / propertyIQ Permanent voltage boost p1310Voltage boost at acceleration p1311 IOLQHDUVoltage boost Vector V/f control r0108.2 =Dfwlyh VHW Vector V/f control r0108.2 = 0 5.3 Slip compensation Slip compensation9GFBFWUO7Q Vector V/f control r0108.2 = 0 5.4 Vdc controlPLQ Switching Vdcmin control on/off kinetic buffering177 Function diagrams see Sinamics S List Manual Restrictions Changing over unitsGroups of units Function in Starter Reference parameters/normalizationsBasic functions Reference parameters/normalizations Basic functions 6.2 Reference parameters/normalizations Using Starter offlineSize Scaling parameter Default at initial commissioning Scaling for vector objectScaling for object AInf Scaling for servo objectScaling for object BInf Basic functions Modular machine conceptOverview of important parameters refer to the List Manual Example of a sub-topology3DUWLDO 7RSRORJ\ Basic functions Modular machine conceptUsage restrictions for sinusoidal filters Sinusoidal filterBasic functions Sinusoidal filter Dv/dt filter plus VPL Order no Name SettingBasic functions Dv/dt filter plus VPL Direction reversal without changing the setpoint Basic functions Automatic restart vector, servo, infeed Automatic restart vector, servo, infeedP1210 Mode Meaning Automatic restart modeStarting attempts p1211 and waiting time p1212 Monitoring time line supply return p1213 191 Internal voltage protection booksize External armature short-circuit braking193 Internal armature short-circuit synchronous motors Internal armature short-circuit braking booksize/DC brakeActivation of DC brake by BI DC brake induction motorsQB6WDUW DC braking as fault response197 Basic functions OFF3 torque limits OFF3 torque limitsCommissioning via parameters Technology function friction characteristicCommissioning via Starter Simple brake controlBasic functions Simple brake control Basic functions 6.11 Simple brake control Function chart simple brake controlSimple brake control r0108.14 = Actual motor operating hours Runtime operating hours counterTotal system runtime Relative system runtimeBasic functions Parking axis and parking sensor Parking axis and parking sensorParking a sensor Parking an axisBasic functions 6.13 Parking axis and parking sensor Example parking axis and parking sensorExample parking axis Example parking sensorOverview key parameters Function chart parking sensorBasic functions 6.14 Position tracking Position trackingGeneral Information TerminologyMeasuring gear Features Measuring gear characteristicsBasic functions Position tracking 3RVLWLRQ 0RWRU Ryhuiorz2IIVHWIRUHQFRGHURYHUIORZ Virtual multiturn encoder p0412 Measuring gearbox configuration p0411Qfrghu Tolerance window p0413 Basic functions Terminal Module 41 TM41 Terminal Module 41 TM41Basic functions 6.15 Terminal Module 41 TM41 General descriptionHardware requirements 14 Block diagram of the incremental encoder emulation6592&21752 Commissioning stepsIncremental encoder emulation using a speed setpoint p4400 = Basic functions 6.16 Updating the firmware Updating the firmwareUpgrading firmware and the project in Starter Upgrade the projectBasic functions Updating the firmware Commissioning via parameter only with BOP20 Function modules Definition and commissioningFunction modules Technology controller Technology controllerFunction modules 7.2 Technology controller Commissioning with StarterExamples Fill level control7HFBFWU.S 7HFBFWU7Q Parameter Designation ExampleClosed-loop control Motorized potentiometer7RUTXH1P@ Extended monitoring functionsDescription of load monitoring Function modules Extended monitoring functionsFunction modules 7.3 Extended monitoring functions Speed setpoint monitoringFunction modules Extended brake control Extended brake controlFunction modules 7.4 Extended brake control Starting against applied brakeEmergency brake Operating brake for crane drivesExample, operating brake for a crane drive Free modules Configuration, control/status wordsStandstill zero-speed monitoring Release/apply brakeSignal name Parameters Signal name Binector inputControl and status messages for extended brake control RQWURO8QLW Braking ModuleBraking Module function module Function modules 7.5 Braking ModuleFast DC link discharge booksize Acknowledgement of faultsCooling system function module Cooling systemFunction modules 7.6 Cooling system 234 Extended torque control kT estimator, Servo Motor/drive converter identification Description of the kT estimatorKT estimator General featuresClosed-loop position control Position actual value conditioningPosition actual value sensing with rotary encoders Function modules Closed-loop position control239 Indexed actual value acquisition Properties Load gear position tracking Features Example of position area extension 10 Position tracking p2721 = Configuration of the load gear p2720Tolerance window p2722 Virtual multiturn encoder p2721Integration Function diagrams see Sinamics S List Manual Position controller 6HWSRLQW Monitoring functionsDPVZLWFKLQJVLJQDO DPVZLWFKLQJVLJQDO DPVZLWFKLQJSRVLWLRQ Measuring probe evaluation and reference mark search Integration Function modules 7.9 Basic positioner Basic positionerFunction modules Basic positioner DFNODVKS Mechanical systemPositive None Negative Immediately P2604 Traversing direction Switch in compensation valueMaximum velocity LimitsMaximum acceleration/deceleration Software limit switchesJerk limitation Stop cam$FFHOHUDWLRQ Vshhg 7LPH 9HORFLW\ Function diagram overview see Sinamics S List ManualReferencing Set reference point Absolute encoder adjustmentReference point approach for incremental measurement systems 18 Example homing with reference cam Search for reference, travel to reference cam263 Search for reference, Travel to reference point On-the-fly homing265 Instructions for switching data sets EDS5 EDS6 EDS7 Traversing blocksPositioning Fixed Endstop Endlesspos Endlessneg Wait Goto Intermediate stop and reject traversing task 0101, ContinueexternalalarmFixed Stop Waiting Introduction Travel to fixed stopFixed stop reached Fixed stop is not reached CancelVertical axes Integration Function diagram overview see List ManualDirect setpoint input MDI LHGYHORFLW\VHWSRLQW MDI mode with the use of PROFIdrive telegramIntermediate stop and canceling traversing block 7 JogSetpoint static r2683.2 Status signalsTracking mode active r2683.0 Traversing command active r2684.15Direct output 1 r2683.10 Direct output 2 r2683.11 Following error in tolerance r2684.8Target position reached r2684.10 Velocity limiting active r2683.1 DCC axial winderReference point set r2684.11 Acknowledgement, traversing block activated r2684.12Function blocks Dn/dt Calculation of the moment of inertia for torque pre-controlP03410...n Motor moment of inertia / MotID Mmom inert Parameters for the function diagrams for torque pre-controlR1493 Moment of inertia, total R1539 Lower effective torque limit / Mmax lower eff Parameters of the function diagram for torque limitationP14970...n CI Moment of inertia, scaling / Mmom inert scal R1538 Upper effective torque limit / Mmax upper eff287 Parallel connection of chassis power units vector RQWURO8QLW Application examplesLQHUHDFWRU LQH0RGXOH 0RWRU0RGXOH L4 0RWRU0RGXOHProtection against Precautions Responses Power unit protection, generalOFF2 Thermal monitoring and overload responses Monitoring and protective functions 8.3 Block protection Block protectionBlock protection Stall protection only for vector control0RWRUVWDOOHG Thermal motor protectionSensor monitoring for cable breakage / short-circuit Temperature measurement via KTYTemperature measurement via PTC Function diagrams for thermal motor protectionParameters for thermal motor protection Page Standards and Directives Safety IntegratedGeneral information Explanations, standards, and terminologyTwo-channel monitoring structure Safety Integrated basic functions General informationSupported functions Prerequisites for the extended functions Properties of Safety Integrated parameters Parameter, Checksum, Version, PasswordChecking the checksum Safety Integrated versionsFrom FW2.5 the following applies Parameter overview for password see Sinamics S List Manual PasswordForced dormant error detection Safety Integrated basic functions 9.2 Safety instructions Safety instructionsPlease note the following during switch-on Safety Integrated basic functions 9.3 Safe Torque Off STO Functional features of Safe Torque OffSafe Torque Off STO Selecting/deselecting Safe Torque Off Enabling the Safe Torque Off STO functionExamples, Booksize Status for Safe Torque OffParameter overview see List Manual Response time with the Safe Torque Off functionSafe Stop 1 SS1, time controlled Functional features of Safe StopRelease of the SS1 function Status for Safe Stop Safe Brake Control SBCEnabling the Safe Brake Control SBC function Functional features of Safe Brake Control SBCTwo-channel brake control 5HOD\ Response time with the Safe Brake Control functionSwitch-off signal path Overview of the safety function terminals for Sinamics S120Grouping drives not for CU310 Terminals for STO, SS1 time-controlled, SBCExample Terminal groups Commissioning the STO, SBC and SS1 functions General information about commissioning safety functionsCommissioning notes Replacing Motor Modules with the current FW release Prerequisites for commissioning the safety functionsStandard commissioning of the safety functions Power onProcedure for commissioning STO, SBC and SS1 Set F-DI changeover tolerance time Safety Integrated basic functionsParameter Description/comments Enable Safe Stop 1 function Set terminals for Safe torque off STOPaths Adjust specified checksumsSet the new Safety password Stop aStop response Safety faultsStop response Action Effect Triggered Acknowledging the safety faultsStop F Acceptance test Description of faults and alarmsAcceptance test and certificate General information about acceptanceCompletion of certificate DocumentationScope of a complete acceptance test Documentation Functional testDrive number FW version SI version Drive number SI function Safe Torque Off STO function Acceptance test for Safe Torque Off STODescription Status Safe Stop 1 function SS1, time-controlled Acceptance test for Safe Stop 1, time controlled SS1Safe Brake Control function SBC Acceptance test for Safe Brake Control SBCAcceptance test and certificate 332 Checksums Data backupCompletion of certificate SI parametersApplication examples Safety Integrated basic functions 9.9 Application examplesMachine manufacturer LQH0RGXOH Description of functionsBehavior for Emergency Stop Safety Integrated basic functions Application examplesSwitching on the drives Behavior when the protective door is openedDescription of the parameters Overview of parameters and function diagramsNo. of Motor Name Changeable to Module MM 339 Page Controller, Supervisor, and Drive Unit Features Controller, Supervisor Drive UnitCommunications according to PROFIdrive General information about PROFIdrive for SinamicsInterface IF1 and IF2 Application classesApplication class Application class 1 Standard drive$XWRPDWLRQ 7HFKQRORJ\ Application class 2 Standard drive with technology functionApplication class 3 positioning drive Dynamic Servo Control DSC Application class 4 central motion controlTelegrams and process data General information Cyclic communicationTelegram Description Class What telegrams are available? Receive process data Telegram interconnectionsDword Structure of the telegrams Telegram structureDrive object Telegrams p0922 Value Interface ModeProcedure Drive objectAssumption SettingsMonitoring telegram failure Description Example emergency stop with telegram failureDescription of control words and setpoints Name Signal Data typeOverview of control words and setpoints Bit Meaning Comments CTW1 control wordSTW1 control word 1, positioning mode, p0108.4 = 357 ECTW1 control word for Infeed CTW2 control word359 PosSTW positioning mode, p0108.4 =1 Satzanw positioning mode, p0108.4 =1Xerr position deviation Nsolla speed setpoint a 16-bitNsollb speed setpoint B 32-bit GnSTW encoder n control wordMDIVel pos MDI velocity MDIMode pos MDI modeKPC position controller gain factor MDIPos pos MDI positionTorquered torque reduction Over pos velocity overrideComment Abbreviation Name SignalDescription of status words and actual values Overview of status words and actual valuesSTW1 status word 366 STW1 status word 1, positioning mode, p0108.4 = STW2 status word Nactb Speed setpoint B 32 bit Nacta Speed setpoint a 16 bitMeldw message word Application 371 ESTW1 status word for Infeed MTnZSF/MTnZSSPosZSW AktSatz Encoder n control word GnCTW, n = 1, 2 XistPControl and status words for encoder Description Example of encoder interfaceBit Signal status, descriptionExample 1 Find reference mark Signal status, descriptionExample 2 Flying measurement Encoder 3 control word G3CTW Encoder 2 control word G2CTWEncoder n status word GnSTW, n = 1, 2 Name Signal status, description Communication Profibus DP/PROFINET IO Bit Name Signal status, descriptionEncoder 1 actual position value 1 G1XACT1 Encoder 1 actual position value 2 G1XACT27UDQVPLWF\FOLF 3DUNHGHQFRGHUQFRGHUHUURU RUIO\LQJEncoder 2 actual position value 2 G2XACT2 Error code in GnXIST2Encoder 2 status word G2STW Encoder 2 actual position value 1 G2XACT1Central control and status words Description Encoder 3 actual position value 1 G3XACT1Encoder 3 actual position value 2 G3XACT2 Visualization parameters driveAdigital digital outputs Receive signalsTransmit signals Custw control word for Control Unit, CUCuzsw status word for Control Unit, CU Sync Edigital digital inputsMTnZSF and MTnZSS Features of the central probeMotion Control with PROFIdrive Description Example central probeOverview of closed-loop control \FOH Structure of the data cycle6SHHG RQWUROZLWKGeneral information about acyclic communication Description Acyclic communicationDSSOLFD ULWHUHT Characteristics of the parameter channel5HDGUHT ZLWKRXWGDWD Parameter response Offset Parameter request OffsetField Data type Values Comment 395 Error Meaning Comment Additional Value Info Error values in DPV1 parameter responses397 398 Task description Basic procedureDetermining the drive object numbers Example 1 read parameters PrerequisitesInformation about the parameter request ActivityInformation about the parameter response QBVHWB VersionParameter address .. th parameter address Parameter value .. th parameter value General information about Profibus for Sinamics Features Master SlaveCommunication via Profibus DP General information about ProfibusSequence of drive objects in the telegram Bus access methodExample Example telegram structure for cyclic data transmission TaskComponent and telegram structure Configuration settings e.g. HW Config for Simatic S7DP slave properties details DP slave properties overviewCommissioning Profibus 25 Interfaces and diagnostic LEDSetting the Profibus address Bus terminating resistor and shielding Device master fileCommissioning for VIK-NAMUR Device identificationDiagnosis options Commissioning steps example with Simatic S7DBB, DBW, DBD Simatic HMI addressingPro Tool and WinCC flexible Field Value27 Monitoring telegram failure Sequence SettingsMotion Control with Profibus Example emergency stop with telegram failure AssumptionDesignations and descriptions for Motion Control Sequence of data transfer to closed-loop control systemName Value1 Limit value Description 418 Minimum times for reserves Setting criteria for timesData Time required µs User data integrity General information Description Slave-to-slave communicationsPublisher Applications SubscriberLinks and taps Prerequisites and limitationsExample, setpoint assignment Setpoint assignment in the subscriber SetpointsActivation in the Subscriber Configuring telegram ChkCfgActivating/parameterizing slave-to-slave communications Activation in the Publisher,QGLFDWLRQLQE\WHV &RXQWHGIURPYHUVLRQLGHQWLILHU +HDGHU9HUVLRQLGHQWLILHU 1XPEHURIOLQNV 3XEOLVKHU3DGGUHVVCommissioning of the Profibus slave-to-slave communication Settings in HW Config427 35 Insert new slot 429 38 Telegram assignment for slave-to-slave communication Commissioning in Starter 41 Display of the telegram extension 433 GSD GeräteStammDaten file GSD File 435 OFF1 None OFF2 OFF3 NoneImmediately General information about Profinet IO Communications via Profinet IOGeneral information about Profinet IO for Sinamics Definition Isochronous real time communication IRT Definition Real Time RT and determinismDevice name Addresses Definition MAC addressIP address IP address assignmentDefinition Sub-network mask Default routerData transfer Features Replacing Control Unit CU320 IO DeviceSequence of drive objects in the data transfer Hardware setupNew device ID for Profinet from FW2.5 SP1 DCP flashing ReferencesClock generation TelegramsRouting with CBE20 Connecting the supervisorIRTtop RT classesRT classes for Profinet IO Description IRTflexData exchange Set RT classProfinet IO with RT Not isochronousProfinet IO with IRT Overview Refresh timeSync domain Send clock/refresh time Profinet IO with IRTtopTime-scheduled data transmission Motion Control/Isochronous drive link with Profinet Motion Control with ProfinetTdcmax Designations and descriptions for Motion ControlTdcbase = Tdcmin ≤ TDC ≤TDC TCAValid and TDC ≧ TIOOutput Assignment of communication interfaces to cyclic interfaces Parallel operation of communication interfaces for CU320Properties of the cyclic interfaces IF1 and IF2 FeaturePlugged hardware interface PZD Interface hardware assignment ParametersAdditional parameters for IF2 P8839A8550 PZD interface hardware assignment incorrect AlarmMotor changeover Example motor switchover for four motorsApplications 11.3 Motor changeover Applications Motor changeover Parameter Settings RemarkApplications Example of a star/delta switchoverProcedure for switching over the motor data set PreconditionsParameter Settings Comments Procedure for star/delta switchoverIntegration Example, distributed topology Application examples with the DMC20Applications Application examples with the DMC20 Applications 11.4 Application examples with the DMC20 Example, hot plugging6LQJOH Instructions for offline commissioning with StarterOverview of key parameters see Sinamics S List Manual Control Units without infeed controlApplications 11.5 Control Units without infeed control Applications Control Units without infeed control Examples interconnecting Infeed readySmart Line Modules without DRIVE-CLiQ 5 kW and 10 kW DC link line-up with more than one Control UnitDescription Drive Functions Parameter types ParameterParameter categories Qihhg Basic information about the drive system 12.1 Parameter7HUPLQDO0RGXOH 2SWLRQ%RDUGSaving parameters in a non-volatile memory Resetting parametersAccess level Access levelBasic information about the drive system 12.2 Data sets CDS Command Data SetCDS Command Data Set Data setsDDS Drive Data Set Example Switching between command data set 0DDS Drive Data Set Supplementary conditions and recommendations EDS Encoder Data SetEDS Encoder Data Set MDS Motor Data Set MDS Motor Data SetMotor Encoder P0186 P0187 P0188 P0189 Copying a command data setExamples for a data set assignment Copying a drive data setCopying the motor data set Basic information about the drive system 12.3 Drive objects Drive objectsOverview of drive objects Configuring drive objectsBinectors, connectors Bico technology interconnecting signalsBinectors, BI Binector Input, BO Binector Output Connectors, CI Connector Input, CO Connector Output Interconnecting signals using Bico technologySymbol Name Description Notation Interconnecting signals using Bico technology3DUDPHWHUQXPEHU ULYH Remhfw QGHQXPEHU Example 1 Interconnection of digital signalsSample interconnections Example 2 Connection of OFF3 to several drivesCopying drives Connector-binector converterBico technology Bico interconnections to other drivesScaling Fixed values for interconnection using Bico technologySignals for the analog outputs Signal Parameter Unit Normalization 100 % =Component Digital Analog Inputs Inputs/outputsOverview of inputs/outputs Changing scaling parameters p2000 to p2007Digital inputs Digital inputs/outputsBasic information about the drive system Inputs/outputs Digital outputsBidirectional digital inputs/outputs ˩V Analog inputsAnalog outputs General information about the BOP20 Parameterizing using the BOP20 Basic Operator PanelOverview of displays and keys Key Information on the displaysInformation on the keys DisplayName Description BOP20 functionsParameters for BOP All drive objects Drive object, Control UnitOther drive objects e.g. SERVO, VEKTOR, INFEED, TM41 etc Displays and using the BOP20Operating display Parameter display QWHJHUQXPEHU Value displayExample Changing a parameter HFLPDOQXPEHU3DUDPHWHUGLVSOD\ Example Changing binector and connector input parametersDisplaying faults Fault and alarm displays1HWIDXOW ULYHQR Iodvklqj Fkdqjh On / OFF OFF1 Controlling the drive using the BOP20Displaying alarms Bit r0019 NameAction Reaction Examples of replacing componentsStarter PG Action Reaction Comments501 Exchanging a Sinamics Sensor Module Integrated Data backup on CompactFlash cardFile names and storage location for the data Data transfer from CompactFlash card to Sensor Module Replacing a deviceOrder number Sinamics Sensor Module Integrated Target topology DRIVE-CLiQ topologyElectronic rating plate Actual topologyComparison of topologies at Power On Rules for wiring with DRIVE-CLiQDRIVE-CLiQ rules General rules507 Recommended rules Component Connecting the motor encoder via DRIVE-CLiQ6LQJOH 0RWRU 0RGXOH Component VSM connectionServo Vector Rules for different firmware releasesRules for FW2.1 Rules for FW2.2Servo Rules for FW2.3Rules for FW2.4 Rules for FW2.5 SP1 $FWLYH LQH 0RGXOH Sample wiring for vector drives$FWLYH Qwhuidfh 0RGXOH 26 Drive line-up chassis with different pulse frequencies Sample wiring of Vector drives connected in parallel516 Blocksize Sample wiring Power ModulesChassis Changing the offline topology in StarterTopology tree view Comment Starter Sample wiring for servo drives30 Sample servo topology Sample wiring for vector U/f drives31 Sample vector U/f topology Number of controllable drivesBasic information about the drive system Servo controlMixed operation System sampling timesP0112 P01150 P01151 P01152 P01153 P01154 P01155 P01156 Setting the sampling times525 Setting the sampling times using p0115 Rules for setting the sampling time527 Number P0112 P01150 P1800 Active Infeed and Smart Infeed Default settings for the sampling timesBasic Infeed Number P0112 P01150 P1800 Examples when changing sampling times / pulse frequenciesMixed Starter is in the online mode Basic information about the drive system 12.13 Licensing LicensingGenerating a license key via the WEB License Manager Properties of the license keyEntering the license key Letter/number Decimal Ascii codeOverview of key parameters see Sinamics S List Manual HW component Order number Version Revisions Availability of hardware componentsHW component Availability of SW functionsAppendix Availability of SW functions SW functionSW function Servo Vector HW component DCC SINAMICS, DCC Simotion SW function Available Servo Vector HW componentServo Vector HW component TM54F SW function Available Servo Vector HW component Since FW540 Appendix List of abbreviations List of abbreviationsGerman meaning English meaning DCB FAQCSM DACAppendix LSS LEDLIN LSBPLL PelvPEM PIDSLP SILSLI SLMWEA VDEVDI VSMPage Overview of Sinamics Documentation 07/2007 Page URP Page Index Index JOG Edigital SBC SS1 VPM Siemens AG