Servo control 3.11 Sensorless operation (without an encoder)

Series reactor

When high-speed special motors are used, or other low leakage induction motors, a series reactor may be required to ensure stable operation of the current controller.

The series reactor can be integrated via p0353.

Commissioning/optimization

1.Estimate the motor current p1612 on the basis of the mechanical conditions (I = M/kt).

2.Set Kn (p1470) and Tn (p1472) above I/f operation (> p1755). The load moment of inertia should be set to zero here (p1498 = 0), since this deactivates part of the torque pre- control.

3.Determine the load moment of inertia in the speed range above I/f operation (> p1755) by setting p1498 via a ramp response (e.g. ramp time 100 ms) and assessing the current (r0077) and model speed (r0063).

Function diagrams (see SINAMICS S List Manual)

5050 Kp_n-/Tn_n adaptation

5060 Torque setpoint, control type switchover

5210 Speed controller

Overview of key parameters (see SINAMICS S List Manual)

p0341 motor moment of inertia

p0342 Ratio between the total moment of inertia and that of the motor

p0353 Motor series inductance

p0600 Motor temperature sensor for monitoring

p0640 current limit

p0642 Sensorless current reduction

p1300 Open-loop/closed-loop control operating mode

p1400.11 Speed control configuration; sensorless operation actual speed value start value

p1404 Sensorless operation changeover speed

r1407.1 CO/BO: Status word speed controller; sensorless operation active

p1470 Speed controller sensorless operation P-gain

p1472 Speed controller sensorless operation integral-action time

p1498 Load moment of inertia

p1517 Accelerating torque smoothing time constant

p1612 Current setpoint, open-loop control, sensorless

p1755 Motor model without encoder, changeover speed

p1756 Motor model changeover speed hysteresis

Drive Functions

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Function Manual, (FH1), 07/2007 Edition, 6SL3097-2AB00-0BP4

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Efficient Networks S120 manual Series reactor, Commissioning/optimization