Manuals
/
Honeywell
/
Computer Equipment
/
Network Card
Honeywell
Complete Guide to UDC2500 Manual & Controller Information
Models:
UDC2500
1
1
243
243
Download
243 pages
28.29 Kb
1
2
3
4
5
6
7
8
<
>
Troubleshooting
Specs
Error messages
Wiring Diagrams
Alarm Outputs
Key error
Timer
Symbol Definitions
Wiring
Warranty
Page 1
Image 1
UDC2500
Universal Digital Controller
Product Manual
51-52-25-127
April 2007
Honeywell Process Solutions
Industrial Measurement and Control
Page 2
Page 1
Image 1
Page 2
Contents
UDC2500 Universal Digital Controller Product Manual
Copyright 2007 by Honeywell Revision 5 April
WARRANTY/REMEDY
Contacts
Abstract
World Wide Web
Telephone
Symbol Definition
Symbol Definitions
Contents
136
Monitoring and Operating the Controller
158
151
177
180
221
220
222
226
Tables
Introduction
Introduction
Figures
Wiring Connections for Calibrating Current Output
Page
Overview
Features
Function
Easy to Read Displays
UDC2500 Operator Interface all display items shown
Mount Anywhere
1Function of Displays and Keys
Function of Displays and Keys
MAN
Overview
Process Instrument Explorer Software
Depiction of infrared communications
CE Conformity Europe
Introduction
What’s in this section?
Introduction
Pre-installation Information
Condensed Specifications
Condensed Specifications
Alarm Outputs
RTU
Frequency Hz
Environmental and Operating Conditions
Instructions
Model Number Interpretation
Model Number Interpretation
Alarm Relays
Control and Alarm Relay Contact Information
Alarm Relay Contact Information
Control Relays
Mounting
Overall Dimensions
Physical Considerations
Mounting Method
Mounting Procedure
Step Action
Wiring
Bundle No Wire Functions
Permissible Wiring Bundling
Identify Your Wiring Requirements
Wiring Diagrams
Universal Output Functionality and Restrictions
Tpsc
INU
Composite Wiring Diagram
Wiring the Controller
AC/DC
Earth Ground Hot
Line Neutral Voltage L2/N
RTD
Input #1
Volts Input Milliamps Input
Input #2
Time Simplex
Solid State Relay Output
10 Open Collector Output
12 Current Output
11 Dual Electromechanical Relay Option Output
Open CW
15 RS-422/485 Communications Option Connections
17 Auxiliary Output and Digital Inputs Option Connections
12 +
26 +
Configuration Topics
Configuration
Configuration Prompt Hierarchy
Configuration Prompt Hierarchy
Set Up Group Function Prompts
Procedure
Configuration Procedure
Configuration Procedure
Upper Display = SET
Rate T
Tuning Set Up Group
RPM
MIN
Manrst
Gain
I2 MIN
ALL Configuration is Complete
I2 RPM
Secur
Enable
Disable
Automa
RN HLD
SP Ramp
SP Ramp Set Up Group
TI MIN
Setpoint Ramp Final Setpoint
Finlsp
Sprate
Euhrup
Spprog
Euhrdn
Setpoint RAMP/SOAK Program
Strseg
DIS
State
Hold
Pvstrt
Accutune Set Up Group
Fuzzy Overshoot Suppression
Fuzzy
Tune
Accutune
AT ERR
304 Accutune Error STATUS-When an
Current Accutune Process
Ctralg
Algorithm Set Up Group
401
Onof
Pida
Outhys
Proportional Gain-Regulates
Derivative Rate-Regulates
Manrst in the Tuning Set Up group
PD with Manual Reset is used
Pdmr
Three Position Step Control
Period
Timer
Start
Disp
Reset
Incrmt
Outalg
Output Set Up Group
501
With Control algorithm prompt Tpsc
Outrng
Crange
Current Duplex Range Algorithm
For Example
English Numeric Code Current Duplex Range SPLIT-This
Current Duplex Range Full
Mech
RLY TYP Relay Cycle Time Increment
Electromechanical RELAY-Cycle
MTR TI
IN1TYP
Input 1 Set Up Group
601 Input 1 Actuation Type This
Transmitter Characterization
XMITR1
IN1 HI
RATIO1
IN1 LO
Bias
FILTR1
Downscale Burnout will force
Down
Nofs
Emiss
IN2TYP
Input 2 Set Up Group
701 Input 2 Actuation Type This
XMITR2
IN2 LO
IN2 HI
RATIO2
FILTR2
Number of Tuning Parameter
Control Set Up Group
Pidset
801
TWO Sets SP Automatic
TWO Sets PV Automatic
SW VAL
LSP’S
Rspsrc
Power UP Controller Mode
SP TRK
PWR UP
Three Position Control Step
Pwrout
Action
Hyst
Band
Failsf
Three Position Step Failsafe
Fsmode
Failsafe Mode
Minrpm
Auxout
Options Group
Auxiliary Output Selection
No Auxiliary Output
0PCT
Deviation Process Variable
Auxiliary Output LOW Scaling
DIGIN1
Auxiliary Output High Scaling
No Digital Input Selections
Inhibit Integral RESET-Contact
External SP Program Reset
Manual Failsafe OUTPUT-Controller
Keyboard LOCKOUT-Contact closure
Setpoint INITIALIZATION-Contact
Initiate Limit Cycle TUNING-Contact
To Remote SETPOINT-Contact closure
Output Tracks Input 2-Contact
Digital Input 1 Combination
DI1COM
Plus RUN Setpoint
DIGIN2
Comsta
Communications Group
Communications Selection
Irenab
Txdly
Shed Controller Mode and Output
Wsflt
Sdenab
Shed Setpoint Recall
Shdsp
Units
Percent
Alarms Set Up Group
TC W
Deviation from LSP 2 Note
Thermocouple Warning Note
TC F
LOW Alarm
High Alarm
A1S1VA
A1S1HL
Beginning of Segment
A1S1EV
END of Segment
A1S2TY
A2S1EV
A2S1HL
A2S2TY
A2S2VA
Block
ALARM1
Diagal
Decmal
Display Set Up Group
1201
Decimal Point LOCATION-This
Disply
Freq
Lwrdsp
Lnguag
Ethernet Configuration Screen
16 P.I.E. Tool Ethernet and Email Configuration Screens
Email Configuration Screen
Configuration
Configuration Record Sheet
Contrl
Alarms
Option
COM
Whats in this section?
Monitoring and Operating the Controller
Entering a Security Code
Operator Interface
Procedure to Enter a Security Code
Lockout Feature
Lockout levels
Individual key lockout
Key error
Annunciators
Monitoring Your Controller 4.5.1 Annunciators
Lower Display Key Parameter Prompts
Viewing the operating parameters
Diagnostic Messages
Diagnostic Messages
Functional Overview Block Diagram of the UDC2500 Controller
Auto-only Mode
Access the Values
Single Display Functionality
Exceptions
Lower Display Prompt Upper Display Value Comments
Single Display Parameters
Procedure for Starting Up the Controller
Start Up Procedure for Operation
Upper Display = PV Value
Control Mode Definitions
Mode Definitions
Control Modes
Setpoints
What happens when you change modes
Changing Control Modes Dual Display Only
Step Operation Press Result Select Until you see
Switching between setpoints
Timer
10 Procedure for Switching Between Setpoints
Configuration check
Operation
Viewing Times
Accutune
Tuning indicators
Tune for Simplex Outputs
11 Procedure for Starting Tune
Tune for Duplex Heat/Cool
Using Blended Tune at start-up for Duplex Heat/Cool
Using Automatic Tune at start-up for Duplex Heat/Cool
Configuration Check for Duplex
Using Manual Tune at start-up for Duplex Heat/Cool
108
16 Procedure for Accessing Accutune Error Codes
Error Codes
17 Accutune Error Codes
Aborting Accutune
Configuration
Using Two Sets of Tuning Constants
Fuzzy Overshoot Suppression
Completing Accutune
18 Set Up Procedure
Set up Procedure
Upper Display = the switchover value
Upper Display = SET Lower Display = Contrl
Upper Display = SET Lower Display = Alarms
Alarm Setpoints
Upper Display = the PV value Lower Display = Pids X X= 1 or
Estimated Motor Position
Three Position Step Control Algorithm
Display
Upper Display = PV
Except 3 Position Step
Upper Display = range
= motor goes to closed position
100 = motor goes to open position
Set Failsafe Mode 23 Procedure for Setting a Failsafe Mode
Setting Failsafe Mode
Setpoint Rate/Ramp/Program Overview
PV Hot Start
RUN/HOLD key
19Setpoint Ramp
24 Running a Setpoint Ramp
Power outages
Power Outage
20Setpoint Rate
Program Contents
Review program data and configuration
25 Program Contents
Setpoint Ramp/Soak Programming
Ramp unit
Contents Definition
Ramp/soak profile example
RP Unit
SEG
To Begin
Soak Time Ramp Time Soak SP
Program record sheet
Run/Monitor functions
Run/Monitor the program
26 Run/Monitor Functions
Function Press Result
Lower Display = XXHH.MM
Power outage Digital input remote switch operation
Lower Display = Recxx
Loop Data
22 P.I.E. Tool Maintenance Screens
Loop Data Maintenance Screen
Alarm Details Maintenance Screen
Loop Data Alarm Details
Digital Input Details Screen
Loop Data Digital Input Details
Status Data
Status Data Maintenance Screen
Ethernet Status
10 Ethernet Status Maintenance Screen
Configuring the Controller via Infrared Communications
Configuring your Ethernet Connection
12 Online Configuration
14 Ethernet Communications Type Selection
Configuring the Controller via Ethernet Communications
15 Ethernet Communications Address
16 Configuration Upload in Progress
Input Calibration
Calibration Steps
Minimum and Maximum Range Values
Select the Range Values
W5W26
Sensor Type PV Input Range Range Values 100 %
W5W26 low
RP20-RP40
Preliminary Information
Disconnect the Field Wiring
Voltage and Milliamp Equivalents for Input 2 Range Values
Thermocouple Inputs Using an Ice Bath
Input 1 Set Up Wiring
Set Up Wiring Procedure for RTD Inputs
Thermocouple Inputs Using a Thermocouple Source
25R
26+
Millivolt or Volt Source 26+
Set Up Wiring Procedure for Milliampere Inputs
Set Up Wiring Procedure for 0 to 10 Volts
To 10 Volts
Volt Source 100K pair 26+
10 Input 1 Calibration Procedure Numeric Code
Input 1 Calibration Procedure
Preliminary Steps
If … Then …
Upper Display = Aply Lower Display = IN1SPN
Lower Display = Cjtemp
To 20 mA or 4 to 20 mA Inputs Input
Input 2 Set Up Wiring
25+
No connection
To 2 Volts, 0 to 5 Volts, or 1 to 5 Volt Inputs Input
Input 2 Calibration Procedure
No connection 26 +
13 Input 2 Calibration Procedure Numeric Code
14 Restore Factory Calibration
Restore Input Factory Calibration
150
Output Calibration
Current Output Calibration
Set Up Wiring Procedure for Current Output
Calibrator Connections
19+
Calibrate 0 %
Current Output Calibration Procedure Numeric Code
Calibrate 100 %
Set Lock in the Tuning Set Up group to None
Set Up Wiring Procedure for Auxiliary Output
Auxiliary Output Calibration
Calibration Mode
Auxiliary Output Calibration Procedure Numeric Code
Lower Display = Auxout
Upper Display = a Value
Restore Factory Calibration Procedure
Restore Output Factory Calibration Procedure
Upper Display = SET Lower Display = Tuning
Output Calibration Step Operation Press Result
Troubleshooting/Service
Troubleshooting Aids
Customer support
Procedure for Identifying the Software Version
Determining the software version
32xx
Status Tests
Power-up Tests
Background Tests
Lower Reason for Failure How to Correct the Problem Display
Background Tests
Fail
PV LIM
Cnferr
Segerr
OUT1FL
Symptoms
Controller Failure Symptoms
Other symptoms
Display Output Cause Shooting Procedure
Troubleshooting Procedures
Troubleshooting Power Failure Symptoms
Procedure #1
Procedure #2
Troubleshooting Current Output Failure
Troubleshooting Three Position Step Control Output Failure
Procedure #3
Refer to Installation for details
Refer to Section
Troubleshooting Time Proportional Output Failure
Procedure #4
Refer to Output Calibration for details
Procedure #5
10 Troubleshooting Alarm Relay Output Failure
Procedure #6
Refer to Configuration for
Refer to Installation for relay contact information
11 Troubleshooting a Keyboard Failure
Procedure #7
12 Troubleshooting a RS-485 Communications Failure
Procedure #8
13 Troubleshooting an Ethernet Communications Failure
Procedure #9
Procedure #10
14 Troubleshooting Auxiliary Output Failure
15 Restoring Factory Configuration
Restoring Factory Configuration
Step What to do
16 Software Upgrades
Software Upgrades
176
UDC2500 Exploded View
Exploded View
Parts Identification
Software Upgrades see Section
Parts Not Shown
Key Part Number Description
Removing the chassis
General Information
Configuration ID Tags
Other Modbus Codes
Register Address Structure Integer Parameter Type
Register Name Access Numbers Dec
Floating Point Parameter Type
Register Count
Description
Function Code 20 14h Read Configuration Reference Data
Request and Response Formats
Byte Count
File Number
Reference Type Definitions
Register Address
Register Address Format for Function Code
Example #1
Read Configuration Examples
Example #2
Write Restrictions
Function Code 21 15h Write Configuration Reference Data
Restrictions on Parameter Numbers in One Message
Unrestricted Registers
Register Format Addresses Dec Hex
Write Configuration Examples
Non-volatile Memory Retention
General Information
Register Addresses
Reading Control Data
Control Data Parameters
Read Software Options Status
Read
Option Status
SetPoint Program Read Only Information
Miscellaneous Read Onlys Register Addresses for Read Onlys
Miscellaneous Read Onlys
SetPoint Program Read Only Information
Associated Parameters
Setpoint Code Selections
Setpoint Associated Parameters
1 Shed Timer Reset
Using a Computer Setpoint Overriding Controller Setpoint
Computer Setpoint Selection
Shed
Computer Setpoint Associated Parameters
Tuning
Configuration Parameters
Set-up Group Tuning
Reading or Writing
Lockout 0084 132
10 Set-up Group Setpoint Ramp/Rate
SP Ramp/Rate/Program
Controller Status 00B4 180
200
11 Set-up Group Accutune
12 Set-up Group Algorithm
Algorithm
13 Set-up Group Output
Output Algorithms
14 Set-up Group Input
Input
= NNM H
Burnout Open 00A4 164
15 Set-up Group Input
Input 00AB 171
16 Set-up Group Control
Control
= RPM
17 Set-up Group Options
Options
SP=PV
18 Set-up Group Communications
Communications
19 Set-up Group Alarms
Alarms
Alarm 1 Setpoint 008E 142
INT
20 Set-up Group Display
Display
Function Code Field
Modbus RTU Exception Codes
Response
Query
21 Modbus RTU Data Layer Status Exception Codes
Exception Definition Description Code
Ethernet TCP/IP
Further information
Index
UDC2500 Universal Digital Controller Product Manual 223
224
UDC2500 Universal Digital Controller Product Manual 225
Sales and Service
UDC2500 Universal Digital Controller Product Manual 227
228