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Honeywell Complete Guide to UDC2500 Manual & Controller Information

Models: UDC2500

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UDC2500

Universal Digital Controller

Product Manual

51-52-25-127 April 2007

Honeywell Process Solutions

Industrial Measurement and Control

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Honeywell UDC2500 manual

Contents

UDC2500 Universal Digital Controller Product Manual Copyright 2007 by Honeywell Revision 5 April WARRANTY/REMEDYContacts AbstractWorld Wide Web TelephoneSymbol Definition Symbol DefinitionsContents 136 Monitoring and Operating the Controller158 151177 180221 220222 226Tables Introduction Introduction Figures Wiring Connections for Calibrating Current Output Page Overview FeaturesFunction Easy to Read DisplaysUDC2500 Operator Interface all display items shown Mount Anywhere1Function of Displays and Keys Function of Displays and KeysMAN Overview Process Instrument Explorer SoftwareDepiction of infrared communications CE Conformity EuropeIntroduction What’s in this section? IntroductionPre-installation Information Condensed SpecificationsCondensed Specifications Alarm Outputs RTU Frequency Hz Environmental and Operating ConditionsInstructions Model Number InterpretationModel Number Interpretation Alarm Relays Control and Alarm Relay Contact InformationAlarm Relay Contact Information Control RelaysMounting Overall DimensionsPhysical Considerations Mounting Method Mounting ProcedureStep Action Wiring Bundle No Wire Functions Permissible Wiring BundlingIdentify Your Wiring Requirements Wiring DiagramsUniversal Output Functionality and Restrictions Tpsc INUComposite Wiring Diagram Wiring the ControllerAC/DC Earth Ground HotLine Neutral Voltage L2/N RTD Input #1Volts Input Milliamps Input Input #2Time Simplex Solid State Relay Output 10 Open Collector Output 12 Current Output 11 Dual Electromechanical Relay Option OutputOpen CW 15 RS-422/485 Communications Option Connections 17 Auxiliary Output and Digital Inputs Option Connections 12 + 26 +Configuration Topics ConfigurationConfiguration Prompt Hierarchy Configuration Prompt HierarchySet Up Group Function Prompts Procedure Configuration ProcedureConfiguration Procedure Upper Display = SETRate T Tuning Set Up GroupRPM MINManrst GainI2 MIN ALL Configuration is CompleteI2 RPM SecurEnable DisableAutoma RN HLDSP Ramp SP Ramp Set Up GroupTI MIN Setpoint Ramp Final Setpoint FinlspSprate EuhrupSpprog EuhrdnSetpoint RAMP/SOAK Program StrsegDIS StateHold PvstrtAccutune Set Up Group Fuzzy Overshoot Suppression FuzzyTune AccutuneAT ERR 304 Accutune Error STATUS-When anCurrent Accutune Process Ctralg Algorithm Set Up Group401 OnofPida OuthysProportional Gain-Regulates Derivative Rate-RegulatesManrst in the Tuning Set Up group PD with Manual Reset is usedPdmr Three Position Step ControlPeriod TimerStart Disp ResetIncrmt Outalg Output Set Up Group501 With Control algorithm prompt TpscOutrng CrangeCurrent Duplex Range Algorithm For Example English Numeric Code Current Duplex Range SPLIT-ThisCurrent Duplex Range Full Mech RLY TYP Relay Cycle Time IncrementElectromechanical RELAY-Cycle MTR TIIN1TYP Input 1 Set Up Group601 Input 1 Actuation Type This Transmitter Characterization XMITR1IN1 HI RATIO1 IN1 LOBias FILTR1Downscale Burnout will force DownNofs EmissIN2TYP Input 2 Set Up Group701 Input 2 Actuation Type This XMITR2IN2 LO IN2 HIRATIO2 FILTR2Number of Tuning Parameter Control Set Up GroupPidset 801TWO Sets SP Automatic TWO Sets PV AutomaticSW VAL LSP’SRspsrc Power UP Controller ModeSP TRK PWR UPThree Position Control Step PwroutAction Hyst BandFailsf Three Position Step FailsafeFsmode Failsafe ModeMinrpm Auxout Options GroupAuxiliary Output Selection No Auxiliary Output0PCT Deviation Process VariableAuxiliary Output LOW Scaling DIGIN1 Auxiliary Output High ScalingNo Digital Input Selections Inhibit Integral RESET-Contact External SP Program ResetManual Failsafe OUTPUT-Controller Keyboard LOCKOUT-Contact closureSetpoint INITIALIZATION-Contact Initiate Limit Cycle TUNING-ContactTo Remote SETPOINT-Contact closure Output Tracks Input 2-ContactDigital Input 1 Combination DI1COMPlus RUN Setpoint DIGIN2Comsta Communications GroupCommunications Selection IrenabTxdly Shed Controller Mode and OutputWsflt SdenabShed Setpoint Recall ShdspUnits PercentAlarms Set Up Group TC W Deviation from LSP 2 NoteThermocouple Warning Note TC FLOW Alarm High AlarmA1S1VA A1S1HLBeginning of Segment A1S1EVEND of Segment A1S2TYA2S1EV A2S1HLA2S2TY A2S2VABlock ALARM1Diagal Decmal Display Set Up Group1201 Decimal Point LOCATION-ThisDisply FreqLwrdsp LnguagEthernet Configuration Screen 16 P.I.E. Tool Ethernet and Email Configuration ScreensEmail Configuration Screen Configuration Configuration Record Sheet Contrl AlarmsOption COMWhats in this section? Monitoring and Operating the ControllerEntering a Security Code Operator InterfaceProcedure to Enter a Security Code Lockout FeatureLockout levels Individual key lockout Key errorAnnunciators Monitoring Your Controller 4.5.1 AnnunciatorsLower Display Key Parameter Prompts Viewing the operating parametersDiagnostic Messages Diagnostic MessagesFunctional Overview Block Diagram of the UDC2500 Controller Auto-only Mode Access the ValuesSingle Display Functionality ExceptionsLower Display Prompt Upper Display Value Comments Single Display ParametersProcedure for Starting Up the Controller Start Up Procedure for OperationUpper Display = PV Value Control Mode Definitions Mode DefinitionsControl Modes Setpoints What happens when you change modesChanging Control Modes Dual Display Only Step Operation Press Result Select Until you seeSwitching between setpoints Timer10 Procedure for Switching Between Setpoints Configuration checkOperation Viewing TimesAccutune Tuning indicatorsTune for Simplex Outputs 11 Procedure for Starting TuneTune for Duplex Heat/Cool Using Blended Tune at start-up for Duplex Heat/Cool Using Automatic Tune at start-up for Duplex Heat/CoolConfiguration Check for Duplex Using Manual Tune at start-up for Duplex Heat/Cool 108 16 Procedure for Accessing Accutune Error Codes Error Codes17 Accutune Error Codes Aborting AccutuneConfiguration Using Two Sets of Tuning ConstantsFuzzy Overshoot Suppression Completing Accutune18 Set Up Procedure Set up ProcedureUpper Display = the switchover value Upper Display = SET Lower Display = ContrlUpper Display = SET Lower Display = Alarms Alarm SetpointsUpper Display = the PV value Lower Display = Pids X X= 1 or Estimated Motor Position Three Position Step Control AlgorithmDisplay Upper Display = PVExcept 3 Position Step Upper Display = range= motor goes to closed position 100 = motor goes to open positionSet Failsafe Mode 23 Procedure for Setting a Failsafe Mode Setting Failsafe ModeSetpoint Rate/Ramp/Program Overview PV Hot StartRUN/HOLD key 19Setpoint Ramp24 Running a Setpoint Ramp Power outages Power Outage20Setpoint Rate Program Contents Review program data and configuration25 Program Contents Setpoint Ramp/Soak ProgrammingRamp unit Contents DefinitionRamp/soak profile example RP Unit SEGTo Begin Soak Time Ramp Time Soak SP Program record sheetRun/Monitor functions Run/Monitor the program26 Run/Monitor Functions Function Press ResultLower Display = XXHH.MM Power outage Digital input remote switch operationLower Display = Recxx Loop Data 22 P.I.E. Tool Maintenance ScreensLoop Data Maintenance Screen Alarm Details Maintenance Screen Loop Data Alarm DetailsDigital Input Details Screen Loop Data Digital Input DetailsStatus Data Status Data Maintenance ScreenEthernet Status 10 Ethernet Status Maintenance ScreenConfiguring the Controller via Infrared Communications Configuring your Ethernet Connection12 Online Configuration 14 Ethernet Communications Type Selection Configuring the Controller via Ethernet Communications15 Ethernet Communications Address 16 Configuration Upload in Progress Input Calibration Calibration Steps Minimum and Maximum Range ValuesSelect the Range Values W5W26 Sensor Type PV Input Range Range Values 100 %W5W26 low RP20-RP40Preliminary Information Disconnect the Field WiringVoltage and Milliamp Equivalents for Input 2 Range Values Thermocouple Inputs Using an Ice Bath Input 1 Set Up WiringSet Up Wiring Procedure for RTD Inputs Thermocouple Inputs Using a Thermocouple Source25R 26+Millivolt or Volt Source 26+ Set Up Wiring Procedure for Milliampere Inputs Set Up Wiring Procedure for 0 to 10 VoltsTo 10 Volts Volt Source 100K pair 26+10 Input 1 Calibration Procedure Numeric Code Input 1 Calibration ProcedurePreliminary Steps If … Then … Upper Display = Aply Lower Display = IN1SPNLower Display = Cjtemp To 20 mA or 4 to 20 mA Inputs Input Input 2 Set Up Wiring25+ No connectionTo 2 Volts, 0 to 5 Volts, or 1 to 5 Volt Inputs Input Input 2 Calibration ProcedureNo connection 26 + 13 Input 2 Calibration Procedure Numeric Code 14 Restore Factory Calibration Restore Input Factory Calibration150 Output Calibration Current Output Calibration Set Up Wiring Procedure for Current OutputCalibrator Connections 19+Calibrate 0 % Current Output Calibration Procedure Numeric CodeCalibrate 100 % Set Lock in the Tuning Set Up group to None Set Up Wiring Procedure for Auxiliary OutputAuxiliary Output Calibration Calibration Mode Auxiliary Output Calibration Procedure Numeric CodeLower Display = Auxout Upper Display = a ValueRestore Factory Calibration Procedure Restore Output Factory Calibration ProcedureUpper Display = SET Lower Display = Tuning Output Calibration Step Operation Press Result Troubleshooting/Service Troubleshooting Aids Customer support Procedure for Identifying the Software VersionDetermining the software version 32xxStatus Tests Power-up TestsBackground Tests Lower Reason for Failure How to Correct the Problem DisplayBackground Tests FailPV LIM CnferrSegerr OUT1FLSymptoms Controller Failure SymptomsOther symptoms Display Output Cause Shooting ProcedureTroubleshooting Procedures Troubleshooting Power Failure Symptoms Procedure #1Procedure #2 Troubleshooting Current Output FailureTroubleshooting Three Position Step Control Output Failure Procedure #3Refer to Installation for details Refer to SectionTroubleshooting Time Proportional Output Failure Procedure #4Refer to Output Calibration for details Procedure #510 Troubleshooting Alarm Relay Output Failure Procedure #6Refer to Configuration for Refer to Installation for relay contact information11 Troubleshooting a Keyboard Failure Procedure #712 Troubleshooting a RS-485 Communications Failure Procedure #813 Troubleshooting an Ethernet Communications Failure Procedure #9Procedure #10 14 Troubleshooting Auxiliary Output Failure15 Restoring Factory Configuration Restoring Factory ConfigurationStep What to do 16 Software Upgrades Software Upgrades176 UDC2500 Exploded View Exploded ViewParts Identification Software Upgrades see SectionParts Not Shown Key Part Number DescriptionRemoving the chassis General Information Configuration ID TagsOther Modbus Codes Register Address Structure Integer Parameter Type Register Name Access Numbers DecFloating Point Parameter Type Register CountDescription Function Code 20 14h Read Configuration Reference DataRequest and Response Formats Byte CountFile Number Reference Type DefinitionsRegister Address Register Address Format for Function CodeExample #1 Read Configuration ExamplesExample #2 Write Restrictions Function Code 21 15h Write Configuration Reference DataRestrictions on Parameter Numbers in One Message Unrestricted RegistersRegister Format Addresses Dec Hex Write Configuration Examples Non-volatile Memory Retention General InformationRegister Addresses Reading Control DataControl Data Parameters Read Software Options StatusRead Option StatusSetPoint Program Read Only Information Miscellaneous Read Onlys Register Addresses for Read OnlysMiscellaneous Read Onlys SetPoint Program Read Only InformationAssociated Parameters Setpoint Code SelectionsSetpoint Associated Parameters 1 Shed Timer Reset Using a Computer Setpoint Overriding Controller SetpointComputer Setpoint Selection ShedComputer Setpoint Associated Parameters Tuning Configuration ParametersSet-up Group Tuning Reading or WritingLockout 0084 132 10 Set-up Group Setpoint Ramp/Rate SP Ramp/Rate/ProgramController Status 00B4 180 200 11 Set-up Group Accutune 12 Set-up Group Algorithm Algorithm13 Set-up Group Output Output Algorithms14 Set-up Group Input Input= NNM H Burnout Open 00A4 164 15 Set-up Group Input Input 00AB 171 16 Set-up Group Control Control= RPM 17 Set-up Group Options OptionsSP=PV 18 Set-up Group Communications Communications19 Set-up Group Alarms AlarmsAlarm 1 Setpoint 008E 142 INT 20 Set-up Group Display DisplayFunction Code Field Modbus RTU Exception CodesResponse Query21 Modbus RTU Data Layer Status Exception Codes Exception Definition Description CodeEthernet TCP/IP Further information Index UDC2500 Universal Digital Controller Product Manual 223 224 UDC2500 Universal Digital Controller Product Manual 225 Sales and Service UDC2500 Universal Digital Controller Product Manual 227 228