Troubleshooting/Service

 

 

 

 

 

 

 

 

Lower

 

Reason for Failure

 

How to Correct the Problem

 

Display

 

 

 

 

 

 

IN2RNG

 

Input 2 out of range. The remote input

 

Same as IN1RNG above.

 

 

 

is outside the range limits.

 

 

 

 

 

 

 

 

 

 

IN2_FL

 

Two consecutive failures of input 2

 

Same as IN1FL above.

 

 

 

integration. i.e., cannot make analog

 

 

 

 

 

 

to digital conversion.

 

 

 

 

CNFERR

 

• PV low limit is > PV high limit

 

1. Check the configuration for each item and

 

 

 

• SP low limit is > SP high limit

 

reconfigure if necessary.

 

 

 

• Output low limit > Output high limit

 

 

 

 

 

 

 

 

 

 

PV LIM

 

PV out of range.

 

1. Make sure the input signal is correct.

 

 

 

PV = INP1 x RATIO1+ INP1 BIAS

 

2. Make sure the Ratio and Bias settings are

 

 

 

 

 

 

 

 

 

 

correct.

 

 

 

 

 

3. Recheck the calibration. Use Bias of 0.0

 

 

 

 

 

 

 

RV LIM

 

The result of the formula shown below

 

1. Make sure the input signal is correct.

 

 

 

is beyond the range of the remote

 

2. Make sure the Ratio2 and Bias2 settings are

 

 

 

variable.

 

 

 

 

 

correct.

 

 

 

RV = INP2 X RATIO + BIAS

 

 

 

 

 

3. Recheck the calibration. Use a Ratio2 of 1.0

 

 

 

 

 

 

 

 

 

 

and a Bias2 of 0.0.

 

 

 

 

 

 

 

SEGERR

 

Setpoint Program start segment

 

Check SP Program configuration, subsection 3.5

 

 

 

number is less than ending segment

 

Set up Group SPPROG function prompts

 

 

 

number.

 

“STRSEG” and “ENDSEG”.

 

 

 

 

 

 

 

TCWARN

 

The Thermocouple is starting to

 

This diagnostic message means that the

 

 

 

burnout.

 

controller has detected that the thermocouple is

 

 

 

 

 

starting to burnout. This error message may also

 

 

 

 

 

be created if the resistance of the wires used to

 

 

 

 

 

connect the thermocouple to the instrument is

 

 

 

 

 

above 100 ohms.

 

 

 

 

 

 

 

TCFAIL

 

The Thermocouple is in imminent

 

This diagnostic message means that the

 

 

 

danger of burning out.

 

controller has detected that the thermocouple

 

 

 

 

 

will soon fail. User should consider replacing the

 

 

 

 

 

thermocouple as soon as possible. This

 

 

 

 

 

message will also be generated if the resistance

 

 

 

 

 

of the wires used to connect the thermocouple to

 

 

 

 

 

the instrument is above 180 ohms.

 

 

 

 

 

 

OUT1FL

 

Current Output is less than 3.5 mA.

The current output is open circuit. Check the

 

 

 

 

 

field wiring. See Procedure #2.

 

 

 

 

 

 

OUT2FL

 

Auxiliary Output is less than 3.5 mA.

The auxiliary output is open circuit. Check the

 

 

 

 

 

field wiring. See Procedure #10.

 

 

 

 

 

 

 

4/07

UDC2500 Universal Digital Controller Product Manual

163

Page 177
Image 177
Honeywell UDC2500 manual Cnferr, Pv Lim, Segerr, OUT1FL, OUT2FL