Introduction, What’s in this section? | Honeywell UDC2500 instruction

Installation

2 Installation

2.1 Overview

Introduction

Installation of the UDC2500 consists of mounting and wiring the controller according to the instructions given in this section. Read the pre-installation information, check the model number interpretation (Subsection 2.3), and become familiar with your model selections, then proceed with installation.

What’s in this section?

The following topics are covered in this section.

	TOPIC	See Page
2.1	Overview	7

2.2	Condensed Specifications	8

2.3	Model Number Interpretation	12

2.4	Control and Alarm Relay Contact Information	14

2.5	Mounting	15

2.6	Wiring	17

2.7	Wiring Diagrams	19
	Composite Wiring Diagram	21
	AC Line Voltage	22
	Input 1 Connections	23
	Input 2 Connections	24
	Relay Output
	Electromechanical	24
	Solid State	25
	Open Collector	26
	Dual Electromechanical Relay	27
	Current Output Connections	27
	Three Position Step Control Connections w/o Dual Relay	28
	Three Position Step Control Connections with Dual Relay	28
	RS-422/485 Communications Option	29
	Ethernet Communications Option	29
	Auxiliary Output and Digital Inputs Option	30
	Transmitter Power using Open Collector Output	31
	Transmitter Power using Auxiliary Output	31

4/07

UDC2500 Universal Digital Controller Product Manual

7

Image 21

Honeywell UDC2500 manual Introduction, What’s in this section?

Contents

UDC2500 Universal Digital Controller Product Manual Copyright 2007 by Honeywell Revision 5 April WARRANTY/REMEDY Contacts AbstractWorld Wide Web Telephone Symbol Definition Symbol Definitions Contents 136 Monitoring and Operating the Controller 158 151177 180 221 220222 226 Tables Introduction Introduction Figures Wiring Connections for Calibrating Current Output Page Overview FeaturesFunction Easy to Read Displays UDC2500 Operator Interface all display items shown Mount Anywhere Function of Displays and Keys 1Function of Displays and KeysMAN Overview Process Instrument Explorer Software Depiction of infrared communications CE Conformity Europe Introduction What’s in this section? Introduction Condensed Specifications Pre-installation InformationCondensed Specifications Alarm Outputs RTU Frequency Hz Environmental and Operating Conditions Instructions Model Number Interpretation Model Number Interpretation Alarm Relays Control and Alarm Relay Contact InformationAlarm Relay Contact Information Control Relays Overall Dimensions MountingPhysical Considerations Mounting Procedure Mounting MethodStep Action Wiring Bundle No Wire Functions Permissible Wiring Bundling Wiring Diagrams Identify Your Wiring RequirementsUniversal Output Functionality and Restrictions Tpsc INU Composite Wiring Diagram Wiring the Controller Earth Ground Hot AC/DCLine Neutral Voltage L2/N RTD Input #1 Input #2 Volts Input Milliamps InputTime Simplex Solid State Relay Output 10 Open Collector Output 12 Current Output 11 Dual Electromechanical Relay Option Output Open CW 15 RS-422/485 Communications Option Connections 17 Auxiliary Output and Digital Inputs Option Connections 12 + 26 + Configuration Topics Configuration Configuration Prompt Hierarchy Configuration Prompt HierarchySet Up Group Function Prompts Procedure Configuration ProcedureConfiguration Procedure Upper Display = SET Rate T Tuning Set Up Group RPM MINManrst Gain I2 MIN ALL Configuration is CompleteI2 RPM Secur Enable DisableAutoma RN HLD SP Ramp Set Up Group SP RampTI MIN Setpoint Ramp Final Setpoint FinlspSprate Euhrup Spprog EuhrdnSetpoint RAMP/SOAK Program Strseg DIS StateHold Pvstrt Accutune Set Up Group Fuzzy Overshoot Suppression FuzzyTune Accutune 304 Accutune Error STATUS-When an AT ERRCurrent Accutune Process Ctralg Algorithm Set Up Group401 Onof Pida OuthysProportional Gain-Regulates Derivative Rate-Regulates Manrst in the Tuning Set Up group PD with Manual Reset is usedPdmr Three Position Step Control Timer PeriodStart Reset DispIncrmt Outalg Output Set Up Group501 With Control algorithm prompt Tpsc Crange OutrngCurrent Duplex Range Algorithm English Numeric Code Current Duplex Range SPLIT-This For ExampleCurrent Duplex Range Full Mech RLY TYP Relay Cycle Time IncrementElectromechanical RELAY-Cycle MTR TI Input 1 Set Up Group IN1TYP601 Input 1 Actuation Type This XMITR1 Transmitter CharacterizationIN1 HI RATIO1 IN1 LOBias FILTR1 Downscale Burnout will force DownNofs Emiss IN2TYP Input 2 Set Up Group701 Input 2 Actuation Type This XMITR2 IN2 LO IN2 HIRATIO2 FILTR2 Number of Tuning Parameter Control Set Up GroupPidset 801 TWO Sets SP Automatic TWO Sets PV AutomaticSW VAL LSP’S Rspsrc Power UP Controller ModeSP TRK PWR UP Pwrout Three Position Control StepAction Hyst BandFailsf Three Position Step Failsafe Failsafe Mode FsmodeMinrpm Auxout Options GroupAuxiliary Output Selection No Auxiliary Output Deviation Process Variable 0PCTAuxiliary Output LOW Scaling Auxiliary Output High Scaling DIGIN1No Digital Input Selections Inhibit Integral RESET-Contact External SP Program ResetManual Failsafe OUTPUT-Controller Keyboard LOCKOUT-Contact closure Setpoint INITIALIZATION-Contact Initiate Limit Cycle TUNING-ContactTo Remote SETPOINT-Contact closure Output Tracks Input 2-Contact Digital Input 1 Combination DI1COMPlus RUN Setpoint DIGIN2 Comsta Communications GroupCommunications Selection Irenab Txdly Shed Controller Mode and OutputWsflt Sdenab Shed Setpoint Recall ShdspUnits Percent Alarms Set Up Group TC W Deviation from LSP 2 NoteThermocouple Warning Note TC F LOW Alarm High AlarmA1S1VA A1S1HL Beginning of Segment A1S1EVEND of Segment A1S2TY A2S1EV A2S1HLA2S2TY A2S2VA ALARM1 BlockDiagal Decmal Display Set Up Group1201 Decimal Point LOCATION-This Disply FreqLwrdsp Lnguag Ethernet Configuration Screen 16 P.I.E. Tool Ethernet and Email Configuration Screens Email Configuration Screen Configuration Configuration Record Sheet Contrl AlarmsOption COM Whats in this section? Monitoring and Operating the Controller Entering a Security Code Operator Interface Lockout Feature Procedure to Enter a Security CodeLockout levels Individual key lockout Key error Annunciators Monitoring Your Controller 4.5.1 Annunciators Lower Display Key Parameter Prompts Viewing the operating parameters Diagnostic Messages Diagnostic Messages Functional Overview Block Diagram of the UDC2500 Controller Auto-only Mode Access the ValuesSingle Display Functionality Exceptions Lower Display Prompt Upper Display Value Comments Single Display Parameters Start Up Procedure for Operation Procedure for Starting Up the ControllerUpper Display = PV Value Mode Definitions Control Mode DefinitionsControl Modes Setpoints What happens when you change modesChanging Control Modes Dual Display Only Step Operation Press Result Select Until you see Switching between setpoints Timer10 Procedure for Switching Between Setpoints Configuration check Operation Viewing Times Accutune Tuning indicators 11 Procedure for Starting Tune Tune for Simplex OutputsTune for Duplex Heat/Cool Using Automatic Tune at start-up for Duplex Heat/Cool Using Blended Tune at start-up for Duplex Heat/CoolConfiguration Check for Duplex Using Manual Tune at start-up for Duplex Heat/Cool 108 16 Procedure for Accessing Accutune Error Codes Error Codes17 Accutune Error Codes Aborting Accutune Configuration Using Two Sets of Tuning ConstantsFuzzy Overshoot Suppression Completing Accutune 18 Set Up Procedure Set up ProcedureUpper Display = the switchover value Upper Display = SET Lower Display = Contrl Alarm Setpoints Upper Display = SET Lower Display = AlarmsUpper Display = the PV value Lower Display = Pids X X= 1 or Estimated Motor Position Three Position Step Control AlgorithmDisplay Upper Display = PV Except 3 Position Step Upper Display = range= motor goes to closed position 100 = motor goes to open position Set Failsafe Mode 23 Procedure for Setting a Failsafe Mode Setting Failsafe ModeSetpoint Rate/Ramp/Program Overview PV Hot Start 19Setpoint Ramp RUN/HOLD key24 Running a Setpoint Ramp Power Outage Power outages20Setpoint Rate Program Contents Review program data and configuration25 Program Contents Setpoint Ramp/Soak Programming Ramp unit Contents Definition Ramp/soak profile example SEG RP UnitTo Begin Soak Time Ramp Time Soak SP Program record sheet Run/Monitor functions Run/Monitor the program26 Run/Monitor Functions Function Press Result Power outage Digital input remote switch operation Lower Display = XXHH.MMLower Display = Recxx Loop Data 22 P.I.E. Tool Maintenance Screens Loop Data Maintenance Screen Alarm Details Maintenance Screen Loop Data Alarm Details Digital Input Details Screen Loop Data Digital Input Details Status Data Status Data Maintenance Screen Ethernet Status 10 Ethernet Status Maintenance Screen Configuring the Controller via Infrared Communications Configuring your Ethernet Connection 12 Online Configuration 14 Ethernet Communications Type Selection Configuring the Controller via Ethernet Communications 15 Ethernet Communications Address 16 Configuration Upload in Progress Input Calibration Minimum and Maximum Range Values Calibration StepsSelect the Range Values W5W26 Sensor Type PV Input Range Range Values 100 %W5W26 low RP20-RP40 Disconnect the Field Wiring Preliminary InformationVoltage and Milliamp Equivalents for Input 2 Range Values Thermocouple Inputs Using an Ice Bath Input 1 Set Up Wiring Set Up Wiring Procedure for RTD Inputs Thermocouple Inputs Using a Thermocouple Source25R 26+ Millivolt or Volt Source 26+ Set Up Wiring Procedure for Milliampere Inputs Set Up Wiring Procedure for 0 to 10 VoltsTo 10 Volts Volt Source 100K pair 26+ Input 1 Calibration Procedure 10 Input 1 Calibration Procedure Numeric CodePreliminary Steps Upper Display = Aply Lower Display = IN1SPN If … Then …Lower Display = Cjtemp To 20 mA or 4 to 20 mA Inputs Input Input 2 Set Up Wiring25+ No connection Input 2 Calibration Procedure To 2 Volts, 0 to 5 Volts, or 1 to 5 Volt Inputs InputNo connection 26 + 13 Input 2 Calibration Procedure Numeric Code 14 Restore Factory Calibration Restore Input Factory Calibration 150 Output Calibration Current Output Calibration Set Up Wiring Procedure for Current OutputCalibrator Connections 19+ Current Output Calibration Procedure Numeric Code Calibrate 0 %Calibrate 100 % Set Up Wiring Procedure for Auxiliary Output Set Lock in the Tuning Set Up group to NoneAuxiliary Output Calibration Calibration Mode Auxiliary Output Calibration Procedure Numeric CodeLower Display = Auxout Upper Display = a Value Restore Output Factory Calibration Procedure Restore Factory Calibration ProcedureUpper Display = SET Lower Display = Tuning Output Calibration Step Operation Press Result Troubleshooting/Service Troubleshooting Aids Customer support Procedure for Identifying the Software VersionDetermining the software version 32xx Status Tests Power-up Tests Background Tests Lower Reason for Failure How to Correct the Problem DisplayBackground Tests Fail PV LIM CnferrSegerr OUT1FL Symptoms Controller Failure SymptomsOther symptoms Display Output Cause Shooting Procedure Troubleshooting Procedures Troubleshooting Power Failure Symptoms Procedure #1Procedure #2 Troubleshooting Current Output Failure Troubleshooting Three Position Step Control Output Failure Procedure #3Refer to Installation for details Refer to Section Troubleshooting Time Proportional Output Failure Procedure #4 Refer to Output Calibration for details Procedure #5 10 Troubleshooting Alarm Relay Output Failure Procedure #6Refer to Configuration for Refer to Installation for relay contact information 11 Troubleshooting a Keyboard Failure Procedure #7 12 Troubleshooting a RS-485 Communications Failure Procedure #8 13 Troubleshooting an Ethernet Communications Failure Procedure #9Procedure #10 14 Troubleshooting Auxiliary Output Failure Restoring Factory Configuration 15 Restoring Factory ConfigurationStep What to do 16 Software Upgrades Software Upgrades 176 UDC2500 Exploded View Exploded View Parts Identification Software Upgrades see SectionParts Not Shown Key Part Number Description Removing the chassis Configuration ID Tags General InformationOther Modbus Codes Register Address Structure Integer Parameter Type Register Name Access Numbers DecFloating Point Parameter Type Register Count Description Function Code 20 14h Read Configuration Reference DataRequest and Response Formats Byte Count File Number Reference Type DefinitionsRegister Address Register Address Format for Function Code Example #1 Read Configuration Examples Example #2 Write Restrictions Function Code 21 15h Write Configuration Reference Data Unrestricted Registers Restrictions on Parameter Numbers in One MessageRegister Format Addresses Dec Hex Write Configuration Examples Non-volatile Memory Retention General Information Register Addresses Reading Control Data Control Data Parameters Read Software Options StatusRead Option Status SetPoint Program Read Only Information Miscellaneous Read Onlys Register Addresses for Read OnlysMiscellaneous Read Onlys SetPoint Program Read Only Information Setpoint Code Selections Associated ParametersSetpoint Associated Parameters 1 Shed Timer Reset Using a Computer Setpoint Overriding Controller SetpointComputer Setpoint Selection Shed Computer Setpoint Associated Parameters Tuning Configuration ParametersSet-up Group Tuning Reading or Writing Lockout 0084 132 10 Set-up Group Setpoint Ramp/Rate SP Ramp/Rate/Program Controller Status 00B4 180 200 11 Set-up Group Accutune 12 Set-up Group Algorithm Algorithm 13 Set-up Group Output Output Algorithms 14 Set-up Group Input Input = NNM H Burnout Open 00A4 164 15 Set-up Group Input Input 00AB 171 16 Set-up Group Control Control = RPM 17 Set-up Group Options Options SP=PV 18 Set-up Group Communications Communications 19 Set-up Group Alarms Alarms Alarm 1 Setpoint 008E 142 INT 20 Set-up Group Display Display Function Code Field Modbus RTU Exception Codes Response Query21 Modbus RTU Data Layer Status Exception Codes Exception Definition Description Code Ethernet TCP/IP Further information Index UDC2500 Universal Digital Controller Product Manual 223 224 UDC2500 Universal Digital Controller Product Manual 225 Sales and Service UDC2500 Universal Digital Controller Product Manual 227 228