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Honeywell UDC2500 manual Open CW

Models: UDC2500

1 243

Page 42

Installation

		Open (CW)
L2/N		Close (CCW)	20
			21

Motor	2	5	Control Relay #1
Power			1
		6
Supply L1/Hot
			Control Relay #2

1Alarm #2 is not available with this configuration.

2Electromechanical Relays are rated at 5 amps at 120 Vac or 240 Vac or 24 Vdc. Solid State Relays are rated at 1 Amp at 25°C and derated linearly to 0.5 Amps at 55°C. Customer should size fuses accordingly. Use Fast Blo fuses only.

Figure 2-13 Three Position Step Control Connections w/o Dual Relay

Option

			Close (CCW)	Control
			19	Control
			20	Relay #2
			20	Control
	L2/N		21	Control
Motor	L2/N		Open (CW)	Relay #1
				Relay #1

Power		2
Supply		2	L1/Hot
			L1/Hot

1Alarm #2 is available with with this configuration.

2Dual Electromechanical relays are rated at 2 Amps @120 Vac or 240 Vac or 30 Vdc. Customer should size fuses accordingly. Use Fast Blo fuses only.

Figure 2-14 Three Position Step Control Connections with Dual Relay

Option

UDC2500 Universal Digital Controller Product Manual

4/07

Page 42

Image 42

Contents

UDC2500 Universal Digital Controller Product Manual WARRANTY/REMEDY Copyright 2007 by Honeywell Revision 5 AprilWorld Wide Web AbstractContacts TelephoneSymbol Definitions Symbol DefinitionContents Monitoring and Operating the Controller 136177 151158 180222 220221 226Tables Introduction Introduction Figures Wiring Connections for Calibrating Current Output Page Function FeaturesOverview Easy to Read DisplaysMount Anywhere UDC2500 Operator Interface all display items shownFunction of Displays and Keys 1Function of Displays and KeysMAN Process Instrument Explorer Software OverviewCE Conformity Europe Depiction of infrared communicationsIntroduction Introduction What’s in this section?Condensed Specifications Pre-installation InformationCondensed Specifications Alarm Outputs RTU Environmental and Operating Conditions Frequency HzModel Number Interpretation InstructionsModel Number Interpretation Alarm Relay Contact Information Control and Alarm Relay Contact InformationAlarm Relays Control RelaysOverall Dimensions MountingPhysical Considerations Mounting Procedure Mounting MethodStep Action Wiring Permissible Wiring Bundling Bundle No Wire FunctionsWiring Diagrams Identify Your Wiring RequirementsUniversal Output Functionality and Restrictions INU TpscWiring the Controller Composite Wiring DiagramEarth Ground Hot AC/DCLine Neutral Voltage L2/N Input #1 RTDInput #2 Volts Input Milliamps InputTime Simplex Solid State Relay Output 10 Open Collector Output 11 Dual Electromechanical Relay Option Output 12 Current OutputOpen CW 15 RS-422/485 Communications Option Connections 17 Auxiliary Output and Digital Inputs Option Connections 26 + 12 +Configuration Configuration TopicsConfiguration Prompt Hierarchy Configuration Prompt HierarchySet Up Group Function Prompts Configuration Procedure Configuration ProcedureProcedure Upper Display = SETTuning Set Up Group Rate TManrst MINRPM GainI2 RPM ALL Configuration is CompleteI2 MIN SecurAutoma DisableEnable RN HLDSP Ramp Set Up Group SP RampTI MIN Sprate FinlspSetpoint Ramp Final Setpoint EuhrupSetpoint RAMP/SOAK Program EuhrdnSpprog StrsegHold StateDIS PvstrtAccutune Set Up Group Tune FuzzyFuzzy Overshoot Suppression Accutune304 Accutune Error STATUS-When an AT ERRCurrent Accutune Process 401 Algorithm Set Up GroupCtralg OnofProportional Gain-Regulates OuthysPida Derivative Rate-RegulatesPdmr PD with Manual Reset is usedManrst in the Tuning Set Up group Three Position Step ControlTimer PeriodStart Reset DispIncrmt 501 Output Set Up GroupOutalg With Control algorithm prompt TpscCrange OutrngCurrent Duplex Range Algorithm English Numeric Code Current Duplex Range SPLIT-This For ExampleCurrent Duplex Range Full Electromechanical RELAY-Cycle RLY TYP Relay Cycle Time IncrementMech MTR TIInput 1 Set Up Group IN1TYP601 Input 1 Actuation Type This XMITR1 Transmitter CharacterizationIN1 HI Bias IN1 LORATIO1 FILTR1Nofs DownDownscale Burnout will force Emiss701 Input 2 Actuation Type This Input 2 Set Up GroupIN2TYP XMITR2RATIO2 IN2 HIIN2 LO FILTR2Pidset Control Set Up GroupNumber of Tuning Parameter 801SW VAL TWO Sets PV AutomaticTWO Sets SP Automatic LSP’SSP TRK Power UP Controller ModeRspsrc PWR UPPwrout Three Position Control StepAction Failsf BandHyst Three Position Step FailsafeFailsafe Mode FsmodeMinrpm Auxiliary Output Selection Options GroupAuxout No Auxiliary OutputDeviation Process Variable 0PCTAuxiliary Output LOW Scaling Auxiliary Output High Scaling DIGIN1No Digital Input Selections Manual Failsafe OUTPUT-Controller External SP Program ResetInhibit Integral RESET-Contact Keyboard LOCKOUT-Contact closureTo Remote SETPOINT-Contact closure Initiate Limit Cycle TUNING-ContactSetpoint INITIALIZATION-Contact Output Tracks Input 2-ContactPlus RUN Setpoint DI1COMDigital Input 1 Combination DIGIN2Communications Selection Communications GroupComsta IrenabWsflt Shed Controller Mode and OutputTxdly SdenabUnits ShdspShed Setpoint Recall PercentAlarms Set Up Group Thermocouple Warning Note Deviation from LSP 2 NoteTC W TC FA1S1VA High AlarmLOW Alarm A1S1HLEND of Segment A1S1EVBeginning of Segment A1S2TYA2S2TY A2S1HLA2S1EV A2S2VAALARM1 BlockDiagal 1201 Display Set Up GroupDecmal Decimal Point LOCATION-ThisLwrdsp FreqDisply Lnguag16 P.I.E. Tool Ethernet and Email Configuration Screens Ethernet Configuration ScreenEmail Configuration Screen Configuration Configuration Record Sheet Option AlarmsContrl COMMonitoring and Operating the Controller Whats in this section?Operator Interface Entering a Security CodeLockout Feature Procedure to Enter a Security CodeLockout levels Key error Individual key lockoutMonitoring Your Controller 4.5.1 Annunciators AnnunciatorsViewing the operating parameters Lower Display Key Parameter PromptsDiagnostic Messages Diagnostic MessagesFunctional Overview Block Diagram of the UDC2500 Controller Single Display Functionality Access the ValuesAuto-only Mode ExceptionsSingle Display Parameters Lower Display Prompt Upper Display Value CommentsStart Up Procedure for Operation Procedure for Starting Up the ControllerUpper Display = PV Value Mode Definitions Control Mode DefinitionsControl Modes Changing Control Modes Dual Display Only What happens when you change modesSetpoints Step Operation Press Result Select Until you see10 Procedure for Switching Between Setpoints TimerSwitching between setpoints Configuration checkViewing Times OperationTuning indicators Accutune11 Procedure for Starting Tune Tune for Simplex OutputsTune for Duplex Heat/Cool Using Automatic Tune at start-up for Duplex Heat/Cool Using Blended Tune at start-up for Duplex Heat/CoolConfiguration Check for Duplex Using Manual Tune at start-up for Duplex Heat/Cool 108 17 Accutune Error Codes Error Codes16 Procedure for Accessing Accutune Error Codes Aborting AccutuneFuzzy Overshoot Suppression Using Two Sets of Tuning ConstantsConfiguration Completing AccutuneUpper Display = the switchover value Set up Procedure18 Set Up Procedure Upper Display = SET Lower Display = ContrlAlarm Setpoints Upper Display = SET Lower Display = AlarmsUpper Display = the PV value Lower Display = Pids X X= 1 or Display Three Position Step Control AlgorithmEstimated Motor Position Upper Display = PV= motor goes to closed position Upper Display = rangeExcept 3 Position Step 100 = motor goes to open positionSetpoint Rate/Ramp/Program Overview Setting Failsafe ModeSet Failsafe Mode 23 Procedure for Setting a Failsafe Mode PV Hot Start19Setpoint Ramp RUN/HOLD key24 Running a Setpoint Ramp Power Outage Power outages20Setpoint Rate 25 Program Contents Review program data and configurationProgram Contents Setpoint Ramp/Soak ProgrammingContents Definition Ramp unitRamp/soak profile example SEG RP UnitTo Begin Program record sheet Soak Time Ramp Time Soak SP26 Run/Monitor Functions Run/Monitor the programRun/Monitor functions Function Press ResultPower outage Digital input remote switch operation Lower Display = XXHH.MMLower Display = Recxx 22 P.I.E. Tool Maintenance Screens Loop DataLoop Data Maintenance Screen Loop Data Alarm Details Alarm Details Maintenance ScreenLoop Data Digital Input Details Digital Input Details ScreenStatus Data Maintenance Screen Status Data10 Ethernet Status Maintenance Screen Ethernet StatusConfiguring your Ethernet Connection Configuring the Controller via Infrared Communications12 Online Configuration Configuring the Controller via Ethernet Communications 14 Ethernet Communications Type Selection15 Ethernet Communications Address 16 Configuration Upload in Progress Input Calibration Minimum and Maximum Range Values Calibration StepsSelect the Range Values W5W26 low Sensor Type PV Input Range Range Values 100 %W5W26 RP20-RP40Disconnect the Field Wiring Preliminary InformationVoltage and Milliamp Equivalents for Input 2 Range Values Input 1 Set Up Wiring Thermocouple Inputs Using an Ice Bath25R Thermocouple Inputs Using a Thermocouple SourceSet Up Wiring Procedure for RTD Inputs 26+Millivolt or Volt Source 26+ To 10 Volts Set Up Wiring Procedure for 0 to 10 VoltsSet Up Wiring Procedure for Milliampere Inputs Volt Source 100K pair 26+Input 1 Calibration Procedure 10 Input 1 Calibration Procedure Numeric CodePreliminary Steps Upper Display = Aply Lower Display = IN1SPN If … Then …Lower Display = Cjtemp 25+ Input 2 Set Up WiringTo 20 mA or 4 to 20 mA Inputs Input No connectionInput 2 Calibration Procedure To 2 Volts, 0 to 5 Volts, or 1 to 5 Volt Inputs InputNo connection 26 + 13 Input 2 Calibration Procedure Numeric Code Restore Input Factory Calibration 14 Restore Factory Calibration150 Output Calibration Calibrator Connections Set Up Wiring Procedure for Current OutputCurrent Output Calibration 19+Current Output Calibration Procedure Numeric Code Calibrate 0 %Calibrate 100 % Set Up Wiring Procedure for Auxiliary Output Set Lock in the Tuning Set Up group to NoneAuxiliary Output Calibration Lower Display = Auxout Auxiliary Output Calibration Procedure Numeric CodeCalibration Mode Upper Display = a ValueRestore Output Factory Calibration Procedure Restore Factory Calibration ProcedureUpper Display = SET Lower Display = Tuning Output Calibration Step Operation Press Result Troubleshooting/Service Troubleshooting Aids Determining the software version Procedure for Identifying the Software VersionCustomer support 32xxPower-up Tests Status TestsBackground Tests Lower Reason for Failure How to Correct the Problem DisplayBackground Tests FailSegerr CnferrPV LIM OUT1FLOther symptoms Controller Failure SymptomsSymptoms Display Output Cause Shooting ProcedureTroubleshooting Procedures Procedure #2 Procedure #1Troubleshooting Power Failure Symptoms Troubleshooting Current Output FailureRefer to Installation for details Procedure #3Troubleshooting Three Position Step Control Output Failure Refer to SectionProcedure #4 Troubleshooting Time Proportional Output FailureProcedure #5 Refer to Output Calibration for detailsRefer to Configuration for Procedure #610 Troubleshooting Alarm Relay Output Failure Refer to Installation for relay contact informationProcedure #7 11 Troubleshooting a Keyboard FailureProcedure #8 12 Troubleshooting a RS-485 Communications FailureProcedure #10 Procedure #913 Troubleshooting an Ethernet Communications Failure 14 Troubleshooting Auxiliary Output FailureRestoring Factory Configuration 15 Restoring Factory ConfigurationStep What to do Software Upgrades 16 Software Upgrades176 Exploded View UDC2500 Exploded ViewParts Not Shown Software Upgrades see SectionParts Identification Key Part Number DescriptionRemoving the chassis Configuration ID Tags General InformationOther Modbus Codes Floating Point Parameter Type Register Name Access Numbers DecRegister Address Structure Integer Parameter Type Register CountRequest and Response Formats Function Code 20 14h Read Configuration Reference DataDescription Byte CountRegister Address Reference Type DefinitionsFile Number Register Address Format for Function CodeRead Configuration Examples Example #1Example #2 Function Code 21 15h Write Configuration Reference Data Write RestrictionsUnrestricted Registers Restrictions on Parameter Numbers in One MessageRegister Format Addresses Dec Hex Write Configuration Examples General Information Non-volatile Memory RetentionReading Control Data Register AddressesRead Read Software Options StatusControl Data Parameters Option StatusMiscellaneous Read Onlys Miscellaneous Read Onlys Register Addresses for Read OnlysSetPoint Program Read Only Information SetPoint Program Read Only InformationSetpoint Code Selections Associated ParametersSetpoint Associated Parameters Computer Setpoint Selection Using a Computer Setpoint Overriding Controller Setpoint1 Shed Timer Reset ShedComputer Setpoint Associated Parameters Set-up Group Tuning Configuration ParametersTuning Reading or WritingLockout 0084 132 SP Ramp/Rate/Program 10 Set-up Group Setpoint Ramp/RateController Status 00B4 180 200 11 Set-up Group Accutune Algorithm 12 Set-up Group AlgorithmOutput Algorithms 13 Set-up Group OutputInput 14 Set-up Group Input= NNM H Burnout Open 00A4 164 15 Set-up Group Input Input 00AB 171 Control 16 Set-up Group Control= RPM Options 17 Set-up Group OptionsSP=PV Communications 18 Set-up Group CommunicationsAlarms 19 Set-up Group AlarmsAlarm 1 Setpoint 008E 142 INT Display 20 Set-up Group DisplayModbus RTU Exception Codes Function Code Field21 Modbus RTU Data Layer Status Exception Codes QueryResponse Exception Definition Description CodeEthernet TCP/IP Further information Index UDC2500 Universal Digital Controller Product Manual 223 224 UDC2500 Universal Digital Controller Product Manual 225 Sales and Service UDC2500 Universal Digital Controller Product Manual 227 228

Open (CW)

Figure 2-13 Three Position Step Control Connections w/o Dual Relay

Option

Figure 2-14 Three Position Step Control Connections with Dual Relay

Option