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Honeywell UDC2500 manual 150

Models: UDC2500

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Page 164

Input Calibration

Step

Operation

Press

Result

or

4	Return to Normal	Lower
	Operation	Display

until you change the input selection in the upper display back to the proper selection. You will see:

Upper Display = Original Input Selection that matches your type of sensor.

Lower Display = INxTYP

to return to Normal operating mode.

The factory calibration will be restored. If the problem is not corrected, contact the Honeywell Technical Assistance Center at 1- 800-423-9883 USA and Canada

150

UDC2500 Universal Digital Controller Product Manual

4/07

Image 164

Honeywell UDC2500 manual 150

Contents

UDC2500 Universal Digital Controller Product Manual WARRANTY/REMEDY Copyright 2007 by Honeywell Revision 5 AprilAbstract ContactsWorld Wide Web TelephoneSymbol Definitions Symbol DefinitionContents Monitoring and Operating the Controller 136151 158177 180220 221222 226Tables Introduction Introduction Figures Wiring Connections for Calibrating Current Output Page Features OverviewFunction Easy to Read DisplaysMount Anywhere UDC2500 Operator Interface all display items shownMAN Function of Displays and Keys1Function of Displays and Keys Process Instrument Explorer Software OverviewCE Conformity Europe Depiction of infrared communicationsIntroduction Introduction What’s in this section?Condensed Specifications Condensed SpecificationsPre-installation Information Alarm Outputs RTU Environmental and Operating Conditions Frequency HzModel Number Interpretation InstructionsModel Number Interpretation Control and Alarm Relay Contact Information Alarm RelaysAlarm Relay Contact Information Control RelaysPhysical Considerations Overall DimensionsMounting Step Action Mounting ProcedureMounting Method Wiring Permissible Wiring Bundling Bundle No Wire FunctionsUniversal Output Functionality and Restrictions Wiring DiagramsIdentify Your Wiring Requirements INU TpscWiring the Controller Composite Wiring DiagramLine Neutral Voltage L2/N Earth Ground HotAC/DC Input #1 RTDTime Simplex Input #2Volts Input Milliamps Input Solid State Relay Output 10 Open Collector Output 11 Dual Electromechanical Relay Option Output 12 Current OutputOpen CW 15 RS-422/485 Communications Option Connections 17 Auxiliary Output and Digital Inputs Option Connections 26 + 12 +Configuration Configuration TopicsSet Up Group Function Prompts Configuration Prompt HierarchyConfiguration Prompt Hierarchy Configuration Procedure ProcedureConfiguration Procedure Upper Display = SETTuning Set Up Group Rate TMIN RPMManrst GainALL Configuration is Complete I2 MINI2 RPM SecurDisable EnableAutoma RN HLDTI MIN SP Ramp Set Up GroupSP Ramp Finlsp Setpoint Ramp Final SetpointSprate EuhrupEuhrdn SpprogSetpoint RAMP/SOAK Program StrsegState DISHold PvstrtAccutune Set Up Group Fuzzy Fuzzy Overshoot SuppressionTune AccutuneCurrent Accutune Process 304 Accutune Error STATUS-When anAT ERR Algorithm Set Up Group Ctralg401 OnofOuthys PidaProportional Gain-Regulates Derivative Rate-RegulatesPD with Manual Reset is used Manrst in the Tuning Set Up groupPdmr Three Position Step ControlStart TimerPeriod Incrmt ResetDisp Output Set Up Group Outalg501 With Control algorithm prompt TpscCurrent Duplex Range Algorithm CrangeOutrng Current Duplex Range Full English Numeric Code Current Duplex Range SPLIT-ThisFor Example RLY TYP Relay Cycle Time Increment MechElectromechanical RELAY-Cycle MTR TI601 Input 1 Actuation Type This Input 1 Set Up GroupIN1TYP IN1 HI XMITR1Transmitter Characterization IN1 LO RATIO1Bias FILTR1Down Downscale Burnout will forceNofs EmissInput 2 Set Up Group IN2TYP701 Input 2 Actuation Type This XMITR2IN2 HI IN2 LORATIO2 FILTR2Control Set Up Group Number of Tuning ParameterPidset 801TWO Sets PV Automatic TWO Sets SP AutomaticSW VAL LSP’SPower UP Controller Mode RspsrcSP TRK PWR UPAction PwroutThree Position Control Step Band HystFailsf Three Position Step FailsafeMinrpm Failsafe ModeFsmode Options Group AuxoutAuxiliary Output Selection No Auxiliary OutputAuxiliary Output LOW Scaling Deviation Process Variable0PCT No Digital Input Selections Auxiliary Output High ScalingDIGIN1 External SP Program Reset Inhibit Integral RESET-ContactManual Failsafe OUTPUT-Controller Keyboard LOCKOUT-Contact closureInitiate Limit Cycle TUNING-Contact Setpoint INITIALIZATION-ContactTo Remote SETPOINT-Contact closure Output Tracks Input 2-ContactDI1COM Digital Input 1 CombinationPlus RUN Setpoint DIGIN2Communications Group ComstaCommunications Selection IrenabShed Controller Mode and Output TxdlyWsflt SdenabShdsp Shed Setpoint RecallUnits PercentAlarms Set Up Group Deviation from LSP 2 Note TC WThermocouple Warning Note TC FHigh Alarm LOW AlarmA1S1VA A1S1HLA1S1EV Beginning of SegmentEND of Segment A1S2TYA2S1HL A2S1EVA2S2TY A2S2VADiagal ALARM1Block Display Set Up Group Decmal1201 Decimal Point LOCATION-ThisFreq DisplyLwrdsp Lnguag16 P.I.E. Tool Ethernet and Email Configuration Screens Ethernet Configuration ScreenEmail Configuration Screen Configuration Configuration Record Sheet Alarms ContrlOption COMMonitoring and Operating the Controller Whats in this section?Operator Interface Entering a Security CodeLockout levels Lockout FeatureProcedure to Enter a Security Code Key error Individual key lockoutMonitoring Your Controller 4.5.1 Annunciators AnnunciatorsViewing the operating parameters Lower Display Key Parameter PromptsDiagnostic Messages Diagnostic MessagesFunctional Overview Block Diagram of the UDC2500 Controller Access the Values Auto-only ModeSingle Display Functionality ExceptionsSingle Display Parameters Lower Display Prompt Upper Display Value CommentsUpper Display = PV Value Start Up Procedure for OperationProcedure for Starting Up the Controller Control Modes Mode DefinitionsControl Mode Definitions What happens when you change modes SetpointsChanging Control Modes Dual Display Only Step Operation Press Result Select Until you seeTimer Switching between setpoints10 Procedure for Switching Between Setpoints Configuration checkViewing Times OperationTuning indicators AccutuneTune for Duplex Heat/Cool 11 Procedure for Starting TuneTune for Simplex Outputs Configuration Check for Duplex Using Automatic Tune at start-up for Duplex Heat/CoolUsing Blended Tune at start-up for Duplex Heat/Cool Using Manual Tune at start-up for Duplex Heat/Cool 108 Error Codes 16 Procedure for Accessing Accutune Error Codes17 Accutune Error Codes Aborting AccutuneUsing Two Sets of Tuning Constants ConfigurationFuzzy Overshoot Suppression Completing AccutuneSet up Procedure 18 Set Up ProcedureUpper Display = the switchover value Upper Display = SET Lower Display = ContrlUpper Display = the PV value Lower Display = Pids X X= 1 or Alarm SetpointsUpper Display = SET Lower Display = Alarms Three Position Step Control Algorithm Estimated Motor PositionDisplay Upper Display = PVUpper Display = range Except 3 Position Step= motor goes to closed position 100 = motor goes to open positionSetting Failsafe Mode Set Failsafe Mode 23 Procedure for Setting a Failsafe ModeSetpoint Rate/Ramp/Program Overview PV Hot Start24 Running a Setpoint Ramp 19Setpoint RampRUN/HOLD key 20Setpoint Rate Power OutagePower outages Review program data and configuration Program Contents25 Program Contents Setpoint Ramp/Soak ProgrammingContents Definition Ramp unitRamp/soak profile example To Begin SEGRP Unit Program record sheet Soak Time Ramp Time Soak SPRun/Monitor the program Run/Monitor functions26 Run/Monitor Functions Function Press ResultLower Display = Recxx Power outage Digital input remote switch operationLower Display = XXHH.MM 22 P.I.E. Tool Maintenance Screens Loop DataLoop Data Maintenance Screen Loop Data Alarm Details Alarm Details Maintenance ScreenLoop Data Digital Input Details Digital Input Details ScreenStatus Data Maintenance Screen Status Data10 Ethernet Status Maintenance Screen Ethernet StatusConfiguring your Ethernet Connection Configuring the Controller via Infrared Communications12 Online Configuration Configuring the Controller via Ethernet Communications 14 Ethernet Communications Type Selection15 Ethernet Communications Address 16 Configuration Upload in Progress Input Calibration Select the Range Values Minimum and Maximum Range ValuesCalibration Steps Sensor Type PV Input Range Range Values 100 % W5W26W5W26 low RP20-RP40Voltage and Milliamp Equivalents for Input 2 Range Values Disconnect the Field WiringPreliminary Information Input 1 Set Up Wiring Thermocouple Inputs Using an Ice BathThermocouple Inputs Using a Thermocouple Source Set Up Wiring Procedure for RTD Inputs25R 26+Millivolt or Volt Source 26+ Set Up Wiring Procedure for 0 to 10 Volts Set Up Wiring Procedure for Milliampere InputsTo 10 Volts Volt Source 100K pair 26+Preliminary Steps Input 1 Calibration Procedure10 Input 1 Calibration Procedure Numeric Code Lower Display = Cjtemp Upper Display = Aply Lower Display = IN1SPNIf … Then … Input 2 Set Up Wiring To 20 mA or 4 to 20 mA Inputs Input25+ No connectionNo connection 26 + Input 2 Calibration ProcedureTo 2 Volts, 0 to 5 Volts, or 1 to 5 Volt Inputs Input 13 Input 2 Calibration Procedure Numeric Code Restore Input Factory Calibration 14 Restore Factory Calibration150 Output Calibration Set Up Wiring Procedure for Current Output Current Output CalibrationCalibrator Connections 19+Calibrate 100 % Current Output Calibration Procedure Numeric CodeCalibrate 0 % Auxiliary Output Calibration Set Up Wiring Procedure for Auxiliary OutputSet Lock in the Tuning Set Up group to None Auxiliary Output Calibration Procedure Numeric Code Calibration ModeLower Display = Auxout Upper Display = a ValueUpper Display = SET Lower Display = Tuning Restore Output Factory Calibration ProcedureRestore Factory Calibration Procedure Output Calibration Step Operation Press Result Troubleshooting/Service Troubleshooting Aids Procedure for Identifying the Software Version Customer supportDetermining the software version 32xxPower-up Tests Status TestsLower Reason for Failure How to Correct the Problem Display Background TestsBackground Tests FailCnferr PV LIMSegerr OUT1FLController Failure Symptoms SymptomsOther symptoms Display Output Cause Shooting ProcedureTroubleshooting Procedures Procedure #1 Troubleshooting Power Failure SymptomsProcedure #2 Troubleshooting Current Output FailureProcedure #3 Troubleshooting Three Position Step Control Output FailureRefer to Installation for details Refer to SectionProcedure #4 Troubleshooting Time Proportional Output FailureProcedure #5 Refer to Output Calibration for detailsProcedure #6 10 Troubleshooting Alarm Relay Output FailureRefer to Configuration for Refer to Installation for relay contact informationProcedure #7 11 Troubleshooting a Keyboard FailureProcedure #8 12 Troubleshooting a RS-485 Communications FailureProcedure #9 13 Troubleshooting an Ethernet Communications FailureProcedure #10 14 Troubleshooting Auxiliary Output FailureStep What to do Restoring Factory Configuration15 Restoring Factory Configuration Software Upgrades 16 Software Upgrades176 Exploded View UDC2500 Exploded ViewSoftware Upgrades see Section Parts IdentificationParts Not Shown Key Part Number DescriptionRemoving the chassis Other Modbus Codes Configuration ID TagsGeneral Information Register Name Access Numbers Dec Register Address Structure Integer Parameter TypeFloating Point Parameter Type Register CountFunction Code 20 14h Read Configuration Reference Data DescriptionRequest and Response Formats Byte CountReference Type Definitions File NumberRegister Address Register Address Format for Function CodeRead Configuration Examples Example #1Example #2 Function Code 21 15h Write Configuration Reference Data Write RestrictionsRegister Format Addresses Dec Hex Unrestricted RegistersRestrictions on Parameter Numbers in One Message Write Configuration Examples General Information Non-volatile Memory RetentionReading Control Data Register AddressesRead Software Options Status Control Data ParametersRead Option StatusMiscellaneous Read Onlys Register Addresses for Read Onlys SetPoint Program Read Only InformationMiscellaneous Read Onlys SetPoint Program Read Only InformationSetpoint Associated Parameters Setpoint Code SelectionsAssociated Parameters Using a Computer Setpoint Overriding Controller Setpoint 1 Shed Timer ResetComputer Setpoint Selection ShedComputer Setpoint Associated Parameters Configuration Parameters TuningSet-up Group Tuning Reading or WritingLockout 0084 132 SP Ramp/Rate/Program 10 Set-up Group Setpoint Ramp/RateController Status 00B4 180 200 11 Set-up Group Accutune Algorithm 12 Set-up Group AlgorithmOutput Algorithms 13 Set-up Group OutputInput 14 Set-up Group Input= NNM H Burnout Open 00A4 164 15 Set-up Group Input Input 00AB 171 Control 16 Set-up Group Control= RPM Options 17 Set-up Group OptionsSP=PV Communications 18 Set-up Group CommunicationsAlarms 19 Set-up Group AlarmsAlarm 1 Setpoint 008E 142 INT Display 20 Set-up Group DisplayModbus RTU Exception Codes Function Code FieldQuery Response21 Modbus RTU Data Layer Status Exception Codes Exception Definition Description CodeEthernet TCP/IP Further information Index UDC2500 Universal Digital Controller Product Manual 223 224 UDC2500 Universal Digital Controller Product Manual 225 Sales and Service UDC2500 Universal Digital Controller Product Manual 227 228