151, 158, 177, 180, 189 | Honeywell UDC2500 specification

				Introduction
5.5		Input 1 Calibration Procedure		144
5.6		Input 2 Set Up Wiring		146
5.7		Input 2 Calibration Procedure		147
5.8		Restore Input Factory Calibration		149
6	OUTPUT CALIBRATION			151
6.1		Overview		151
6.2		Current Output Calibration		152
6.3		Auxiliary Output Calibration		154
6.4		Restore Output Factory Calibration Procedure		156
7	TROUBLESHOOTING/SERVICE			158
7.1		Overview		158
7.2		Troubleshooting Aids		159
7.3		Power-up Tests		161
7.4		Status Tests		161
7.5		Background Tests		162
7.6		Controller Failure Symptoms		164
7.7		Troubleshooting Procedures		165
7.8		Restoring Factory Configuration		174
7.9		Software Upgrades		175
8	PARTS LIST			177
8.1		Exploded View		177
8.2		Removing the chassis		179
9	MODBUS RTU FUNCTION CODES			180
9.1		Overview		180
9.2		General Information		180
9.3		Function Code 20 (14h) - Read Configuration Reference Data		182
	9.3.1		Read Configuration Examples	184
9.4		Function Code 21 (15h) - Write Configuration Reference Data		186
	9.4.1		Write Configuration Examples	188
10 MODBUS READ, WRITE AND OVERRIDE PARAMETERS PLUS EXCEPTION
CODES				189
10.1		Overview		189
10.2		Reading Control Data		190
10.3 Read Software Options Status				191
10.4		Miscellaneous Read Onlys		192

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UDC2500 Universal Digital Controller Product Manual

4/07

Image 7

Honeywell UDC2500 manual 151, 158, 177, 180, 189

Contents

UDC2500 Universal Digital Controller Product Manual Copyright 2007 by Honeywell Revision 5 April WARRANTY/REMEDY Telephone AbstractContacts World Wide Web Symbol Definition Symbol Definitions Contents 136 Monitoring and Operating the Controller 180 151158 177 226 220221 222 Tables Introduction Introduction Figures Wiring Connections for Calibrating Current Output Page Easy to Read Displays FeaturesOverview Function UDC2500 Operator Interface all display items shown Mount Anywhere 1Function of Displays and Keys Function of Displays and KeysMAN Overview Process Instrument Explorer Software Depiction of infrared communications CE Conformity Europe Introduction What’s in this section? Introduction Pre-installation Information Condensed SpecificationsCondensed Specifications Alarm Outputs RTU Frequency Hz Environmental and Operating Conditions Instructions Model Number Interpretation Model Number Interpretation Control Relays Control and Alarm Relay Contact InformationAlarm Relays Alarm Relay Contact Information Mounting Overall DimensionsPhysical Considerations Mounting Method Mounting ProcedureStep Action Wiring Bundle No Wire Functions Permissible Wiring Bundling Identify Your Wiring Requirements Wiring DiagramsUniversal Output Functionality and Restrictions Tpsc INU Composite Wiring Diagram Wiring the Controller AC/DC Earth Ground HotLine Neutral Voltage L2/N RTD Input #1 Volts Input Milliamps Input Input #2Time Simplex Solid State Relay Output 10 Open Collector Output 12 Current Output 11 Dual Electromechanical Relay Option Output Open CW 15 RS-422/485 Communications Option Connections 17 Auxiliary Output and Digital Inputs Option Connections 12 + 26 + Configuration Topics Configuration Configuration Prompt Hierarchy Configuration Prompt HierarchySet Up Group Function Prompts Upper Display = SET Configuration ProcedureProcedure Configuration Procedure Rate T Tuning Set Up Group Gain MINRPM Manrst Secur ALL Configuration is CompleteI2 MIN I2 RPM RN HLD DisableEnable Automa SP Ramp SP Ramp Set Up GroupTI MIN Euhrup FinlspSetpoint Ramp Final Setpoint Sprate Strseg EuhrdnSpprog Setpoint RAMP/SOAK Program Pvstrt StateDIS Hold Accutune Set Up Group Accutune FuzzyFuzzy Overshoot Suppression Tune AT ERR 304 Accutune Error STATUS-When anCurrent Accutune Process Onof Algorithm Set Up GroupCtralg 401 Derivative Rate-Regulates OuthysPida Proportional Gain-Regulates Three Position Step Control PD with Manual Reset is usedManrst in the Tuning Set Up group Pdmr Period TimerStart Disp ResetIncrmt With Control algorithm prompt Tpsc Output Set Up GroupOutalg 501 Outrng CrangeCurrent Duplex Range Algorithm For Example English Numeric Code Current Duplex Range SPLIT-ThisCurrent Duplex Range Full MTR TI RLY TYP Relay Cycle Time IncrementMech Electromechanical RELAY-Cycle IN1TYP Input 1 Set Up Group601 Input 1 Actuation Type This Transmitter Characterization XMITR1IN1 HI FILTR1 IN1 LORATIO1 Bias Emiss DownDownscale Burnout will force Nofs XMITR2 Input 2 Set Up GroupIN2TYP 701 Input 2 Actuation Type This FILTR2 IN2 HIIN2 LO RATIO2 801 Control Set Up GroupNumber of Tuning Parameter Pidset LSP’S TWO Sets PV AutomaticTWO Sets SP Automatic SW VAL PWR UP Power UP Controller ModeRspsrc SP TRK Three Position Control Step PwroutAction Three Position Step Failsafe BandHyst Failsf Fsmode Failsafe ModeMinrpm No Auxiliary Output Options GroupAuxout Auxiliary Output Selection 0PCT Deviation Process VariableAuxiliary Output LOW Scaling DIGIN1 Auxiliary Output High ScalingNo Digital Input Selections Keyboard LOCKOUT-Contact closure External SP Program ResetInhibit Integral RESET-Contact Manual Failsafe OUTPUT-Controller Output Tracks Input 2-Contact Initiate Limit Cycle TUNING-ContactSetpoint INITIALIZATION-Contact To Remote SETPOINT-Contact closure DIGIN2 DI1COMDigital Input 1 Combination Plus RUN Setpoint Irenab Communications GroupComsta Communications Selection Sdenab Shed Controller Mode and OutputTxdly Wsflt Percent ShdspShed Setpoint Recall Units Alarms Set Up Group TC F Deviation from LSP 2 NoteTC W Thermocouple Warning Note A1S1HL High AlarmLOW Alarm A1S1VA A1S2TY A1S1EVBeginning of Segment END of Segment A2S2VA A2S1HLA2S1EV A2S2TY Block ALARM1Diagal Decimal Point LOCATION-This Display Set Up GroupDecmal 1201 Lnguag FreqDisply Lwrdsp Ethernet Configuration Screen 16 P.I.E. Tool Ethernet and Email Configuration Screens Email Configuration Screen Configuration Configuration Record Sheet COM AlarmsContrl Option Whats in this section? Monitoring and Operating the Controller Entering a Security Code Operator Interface Procedure to Enter a Security Code Lockout FeatureLockout levels Individual key lockout Key error Annunciators Monitoring Your Controller 4.5.1 Annunciators Lower Display Key Parameter Prompts Viewing the operating parameters Diagnostic Messages Diagnostic Messages Functional Overview Block Diagram of the UDC2500 Controller Exceptions Access the ValuesAuto-only Mode Single Display Functionality Lower Display Prompt Upper Display Value Comments Single Display Parameters Procedure for Starting Up the Controller Start Up Procedure for OperationUpper Display = PV Value Control Mode Definitions Mode DefinitionsControl Modes Step Operation Press Result Select Until you see What happens when you change modesSetpoints Changing Control Modes Dual Display Only Configuration check TimerSwitching between setpoints 10 Procedure for Switching Between Setpoints Operation Viewing Times Accutune Tuning indicators Tune for Simplex Outputs 11 Procedure for Starting TuneTune for Duplex Heat/Cool Using Blended Tune at start-up for Duplex Heat/Cool Using Automatic Tune at start-up for Duplex Heat/CoolConfiguration Check for Duplex Using Manual Tune at start-up for Duplex Heat/Cool 108 Aborting Accutune Error Codes16 Procedure for Accessing Accutune Error Codes 17 Accutune Error Codes Completing Accutune Using Two Sets of Tuning ConstantsConfiguration Fuzzy Overshoot Suppression Upper Display = SET Lower Display = Contrl Set up Procedure18 Set Up Procedure Upper Display = the switchover value Upper Display = SET Lower Display = Alarms Alarm SetpointsUpper Display = the PV value Lower Display = Pids X X= 1 or Upper Display = PV Three Position Step Control AlgorithmEstimated Motor Position Display 100 = motor goes to open position Upper Display = rangeExcept 3 Position Step = motor goes to closed position PV Hot Start Setting Failsafe ModeSet Failsafe Mode 23 Procedure for Setting a Failsafe Mode Setpoint Rate/Ramp/Program Overview RUN/HOLD key 19Setpoint Ramp24 Running a Setpoint Ramp Power outages Power Outage20Setpoint Rate Setpoint Ramp/Soak Programming Review program data and configurationProgram Contents 25 Program Contents Ramp unit Contents Definition Ramp/soak profile example RP Unit SEGTo Begin Soak Time Ramp Time Soak SP Program record sheet Function Press Result Run/Monitor the programRun/Monitor functions 26 Run/Monitor Functions Lower Display = XXHH.MM Power outage Digital input remote switch operationLower Display = Recxx Loop Data 22 P.I.E. Tool Maintenance Screens Loop Data Maintenance Screen Alarm Details Maintenance Screen Loop Data Alarm Details Digital Input Details Screen Loop Data Digital Input Details Status Data Status Data Maintenance Screen Ethernet Status 10 Ethernet Status Maintenance Screen Configuring the Controller via Infrared Communications Configuring your Ethernet Connection 12 Online Configuration 14 Ethernet Communications Type Selection Configuring the Controller via Ethernet Communications 15 Ethernet Communications Address 16 Configuration Upload in Progress Input Calibration Calibration Steps Minimum and Maximum Range ValuesSelect the Range Values RP20-RP40 Sensor Type PV Input Range Range Values 100 %W5W26 W5W26 low Preliminary Information Disconnect the Field WiringVoltage and Milliamp Equivalents for Input 2 Range Values Thermocouple Inputs Using an Ice Bath Input 1 Set Up Wiring 26+ Thermocouple Inputs Using a Thermocouple SourceSet Up Wiring Procedure for RTD Inputs 25R Millivolt or Volt Source 26+ Volt Source 100K pair 26+ Set Up Wiring Procedure for 0 to 10 VoltsSet Up Wiring Procedure for Milliampere Inputs To 10 Volts 10 Input 1 Calibration Procedure Numeric Code Input 1 Calibration ProcedurePreliminary Steps If … Then … Upper Display = Aply Lower Display = IN1SPNLower Display = Cjtemp No connection Input 2 Set Up WiringTo 20 mA or 4 to 20 mA Inputs Input 25+ To 2 Volts, 0 to 5 Volts, or 1 to 5 Volt Inputs Input Input 2 Calibration ProcedureNo connection 26 + 13 Input 2 Calibration Procedure Numeric Code 14 Restore Factory Calibration Restore Input Factory Calibration 150 Output Calibration 19+ Set Up Wiring Procedure for Current OutputCurrent Output Calibration Calibrator Connections Calibrate 0 % Current Output Calibration Procedure Numeric CodeCalibrate 100 % Set Lock in the Tuning Set Up group to None Set Up Wiring Procedure for Auxiliary OutputAuxiliary Output Calibration Upper Display = a Value Auxiliary Output Calibration Procedure Numeric CodeCalibration Mode Lower Display = Auxout Restore Factory Calibration Procedure Restore Output Factory Calibration ProcedureUpper Display = SET Lower Display = Tuning Output Calibration Step Operation Press Result Troubleshooting/Service Troubleshooting Aids 32xx Procedure for Identifying the Software VersionCustomer support Determining the software version Status Tests Power-up Tests Fail Lower Reason for Failure How to Correct the Problem DisplayBackground Tests Background Tests OUT1FL CnferrPV LIM Segerr Display Output Cause Shooting Procedure Controller Failure SymptomsSymptoms Other symptoms Troubleshooting Procedures Troubleshooting Current Output Failure Procedure #1Troubleshooting Power Failure Symptoms Procedure #2 Refer to Section Procedure #3Troubleshooting Three Position Step Control Output Failure Refer to Installation for details Troubleshooting Time Proportional Output Failure Procedure #4 Refer to Output Calibration for details Procedure #5 Refer to Installation for relay contact information Procedure #610 Troubleshooting Alarm Relay Output Failure Refer to Configuration for 11 Troubleshooting a Keyboard Failure Procedure #7 12 Troubleshooting a RS-485 Communications Failure Procedure #8 14 Troubleshooting Auxiliary Output Failure Procedure #913 Troubleshooting an Ethernet Communications Failure Procedure #10 15 Restoring Factory Configuration Restoring Factory ConfigurationStep What to do 16 Software Upgrades Software Upgrades 176 UDC2500 Exploded View Exploded View Key Part Number Description Software Upgrades see SectionParts Identification Parts Not Shown Removing the chassis General Information Configuration ID TagsOther Modbus Codes Register Count Register Name Access Numbers DecRegister Address Structure Integer Parameter Type Floating Point Parameter Type Byte Count Function Code 20 14h Read Configuration Reference DataDescription Request and Response Formats Register Address Format for Function Code Reference Type DefinitionsFile Number Register Address Example #1 Read Configuration Examples Example #2 Write Restrictions Function Code 21 15h Write Configuration Reference Data Restrictions on Parameter Numbers in One Message Unrestricted RegistersRegister Format Addresses Dec Hex Write Configuration Examples Non-volatile Memory Retention General Information Register Addresses Reading Control Data Option Status Read Software Options StatusControl Data Parameters Read SetPoint Program Read Only Information Miscellaneous Read Onlys Register Addresses for Read OnlysSetPoint Program Read Only Information Miscellaneous Read Onlys Associated Parameters Setpoint Code SelectionsSetpoint Associated Parameters Shed Using a Computer Setpoint Overriding Controller Setpoint1 Shed Timer Reset Computer Setpoint Selection Computer Setpoint Associated Parameters Reading or Writing Configuration ParametersTuning Set-up Group Tuning Lockout 0084 132 10 Set-up Group Setpoint Ramp/Rate SP Ramp/Rate/Program Controller Status 00B4 180 200 11 Set-up Group Accutune 12 Set-up Group Algorithm Algorithm 13 Set-up Group Output Output Algorithms 14 Set-up Group Input Input = NNM H Burnout Open 00A4 164 15 Set-up Group Input Input 00AB 171 16 Set-up Group Control Control = RPM 17 Set-up Group Options Options SP=PV 18 Set-up Group Communications Communications 19 Set-up Group Alarms Alarms Alarm 1 Setpoint 008E 142 INT 20 Set-up Group Display Display Function Code Field Modbus RTU Exception Codes Exception Definition Description Code QueryResponse 21 Modbus RTU Data Layer Status Exception Codes Ethernet TCP/IP Further information Index UDC2500 Universal Digital Controller Product Manual 223 224 UDC2500 Universal Digital Controller Product Manual 225 Sales and Service UDC2500 Universal Digital Controller Product Manual 227 228