Toshiba H9 Adjustable Speed Drive Installation and Operation Manual

H9 ADJUSTABLE SPEED DRIVE

Installation and Operation

Manual

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Toshiba H9 operation manual Installation and Operation Manual

Contents

Installation and Operation Manual Page H9 Adjustable Speed Drive Important Notice Introduction Manual’s Purpose and Scope About This Manual Toshiba International Corporation Contacting Toshiba’s Customer Support Center Table of Contents 256 246263 265 Safety Alert Symbol General Safety InformationSignal Words Equipment Warning Labels Special SymbolsQualified Personnel Handling and Storage Equipment InspectionDisposal Location and Ambient Requirements Installation PrecautionsMounting Requirements Conductor Routing and Grounding Grounding Capacitor Switch Protection Power Connections Personnel Protection System Integration Precautions System Setup Requirements Operational and Maintenance Precautions Motor Characteristics Light Load Conditions Power Factor CorrectionMotor/Load Combinations Motor Braking Load-produced Negative Torque Using Vector Control H9 ASD CharacteristicsOver-current Protection ASD Capacity Installation Notes Installation and Connections Mounting the H9 ASD Typical circuit breaker configuration Power Connections Connecting the H9 ASD Power Connection Requirements Grounding Capacitor System GroundingPage Model Lead Length SpecificationsNema MG-1-1998 Section IV Part Frequency Compliant Motors Control Circuit ConfigTerm. Name Input/Output O1A/B OUT1 Terminal Descriptions Page TB1 TB2 TB3 Discrete Input Circuit Configurations H9 ASD typical connection diagram Typical Connection Diagram Startup and Test EOI Remote Mounting EOI Operation H9 ASD Electronic Operator Interface features EOI Features LED/LCD Display Information LED Display Active Frequency LCD Display LED/LCD Display Installation Note Keypad Remote Mounting Keypad Installation PrecautionsRemote Keypad Required Hardware Keypad Remote Mounting w/o the ASD-MTG-KIT Keypad Mounting Dimensions Keypad Bezel Plate Mounting Dimensions Keypad Remote Mounting using the ASD-MTG-KIT Command Control F003 Command Mode and Frequency Mode Control Frequency Control F004 Command and Frequency Control Selections Override Operation Frequency Control Selections Command Control Selections Binary/BCD Input Option Frequency Command Mode System Configuration and Menu OptionsRoot Menus EOI Command Mode Frequency Monitor ModePage Main Monitor Selections Frequency Settings SettingsStandard Mode Accel/Decel #1 Analog Output Input Terminal DelaysTerminals Input Special Input Terminals Line Power Switching Output Terminals Reach SettingsDisplay Parameters Prohibition Type Reset Alarm ProhibitionReal-time Clock Setup Trip History read-only Trip History Changed From DefaultContrast Main Monitor Low Current SettingsSelections View Trace Data Trip Settings Phase LossOvertorque Parameters Jog Settings DisablePreset Speeds Analog Filter Setpoints Speed Reference Acc/Dec #1 #4 Crane/Hoist SettingsAcc/Dec Special Carrier Frequency Frequency Control Five Point SettingSpecial Parameters Jump Frequencies Traverse Operation PanelMotor Set #2 Motor Set #3 Manual Torque Limit Vector Motor ModelTorque Control Feedback Settings Torque Limit SettingsTorque Speed Limiting Override Control PG SettingsMy Function Selection My Function Unit F906 My Function Analog My Function DataMy Function Monitor Communication Adjustments Operation Mode Ethernet SettingsPreset Speed Group F571 Pattern Run Operation Time Change Password Enter PasswordSpeeds Lockouts Run Next Time? ⇒ Go to Program Mode Initial SetupSystem Operation Startup Wizard Parameters Startup Wizard Parameter Requirements Manually Configure the ASD Motor RPM Display Unit Operation Local Changed From Default screen Default Setting Changes Save User Settings F000 F001 Direct Access Parameters/NumbersAutomatic Acceleration/Deceleration Automatic Torque Boost F004 Command Mode FM Terminal Setup Parameters FM Output Terminal AdjustmentF005 F006 FM Output Terminal Function Direct Access Number F008 Direct Access Number F007F007 F008 Forward/Reverse Run Selection Acceleration Time F009Acceleration Deceleration Time Upper Limit Frequency F012 F015Lower Limit Frequency Pattern Direct Access Number F016 Motor Overload Protection ConfigurationF016 F017 Manual Torque Boost Preset Speed Truth Table Preset SpeedPreset Output F018 F019 F020 F024 F040 Direct Access Number F040Automatic Function Selection Program ⇒ Utilities ⇒ Display Parameters F100 F105 Low-Speed Signal Output FrequencySpeed Reach Frequency Speed Reach Detection Band Direct Access Number F107 Direct Access Number F106F106 F107 Input Terminal Priority F109 F114 Direct Access Number F120 Direct Access Number F119F119 F121 Input Terminal 9 LI1 Function Input Terminal 12 LI4 Function F122 F124Input Terminal 13 LI5 Function Input Terminal 14 LI6 Function Input Terminal 15 LI7 Function F125 F131Input Terminal 16 LI8 Function Output Terminal 1 OUT1 Function Output Terminal 3 FL Function F132 F134Output Terminal 4 OUT3 Function Output Terminal 5 OUT4 Function F135 F137 Direct Access Number F135Output Terminal 6 R1 Function Output Terminal 9 R2 Function F138 F142Input Terminal 1 F Response Time Input Terminal 2 R Response Time F143 F165 Input Terminal 19 B14 Function F166 F169Input Terminal 20 B15 Function Output Terminal 10 R3 Function Base Frequency Voltage F170 F173Motor Overload Protection Level Direct Access Number F175 Direct Access Number F174Direct Access Number F176 F174 F177 Direct Access Number F179 Direct Access Number F178Direct Access Number F180 F178 F181 Program ⇒ Special ⇒ V/f Five-Point Setting Five-Point Setting FrequencyDirect Access Number F190 F190 Direct Access Number F191 Five-Point Setting VoltageDirect Access Number F192 F191 F192 F193 F197 Direct Access Number F199 Direct Access Number F198Direct Access Number F200 F198 F200 Input Speed Control Setup Input Point 1 SettingF201 Speed Control F202 F204 Input Point 2 SettingInput Point 1 Frequency Input Point 2 Frequency F205 Input Torque Control SetupInput Point 1 Rate Torque Control F206 F208 Frequency Mode Priority Switching FrequencyInput Point 2 Rate F209 Direct Access Number F209Analog Input Filter Program ⇒ Frequency ⇒ Analog Filter RR Input Speed Control Setup RR Input Point 1 SettingF210 RR Input Point 1 Frequency Direct Access Number F212 RR Input Point 2 SettingDirect Access Number F213 F212 F213 F214 F215 RR Input Torque Control SetupRR Input Point 1 Rate RR Input Point 2 Rate RX Input Speed Control Setup RX Input Point 1 SettingF216 F217 RX Input Point 1 Frequency Direct Access Number F218 RX Input Point 2 SettingDirect Access Number F219 F218 F219 F220 F221 RX Input Torque Control SetupRX Input Point 1 Rate RX Input Point 2 Rate RX2 AI1 Input Speed Control Setup RX2 AI1 Input Point 1 SettingF222 F223 F225 RX2 AI1 Input Point 2 SettingRX2 AI1 Input Point 1 Frequency RX2 AI1 Input Point 2 Frequency F226 RX2 AI1 Input Torque Control SetupRX2 AI1 Input Point 1 Rate F227 Direct Access Number F227RX2 AI1 Input Point 2 Rate BIN Input Speed Control Setup BIN Input Point 1 SettingF228 F229 F231 BIN Input Point 2 SettingBIN Input Point 1 Frequency BIN Input Point 2 Frequency PG Input Speed Control Setup PG Input Point 1 SettingF234 F235 PG Input Point 1 Frequency F236 F241 PG Input Point 2 SettingPG Input Point 2 Frequency Start Frequency F242 F251 F252 F256 Set the Command Mode Selection F003 to EOI Keypad Jog Setup and ExecutionDirect Access Number F260 F260 Direct Access Number F261 Panel Operation Jog ModeDirect Access Number F262 F261 F262 Direct Access Number F264 Setup RequirementsUp/Down Frequency up Mode Up/Down Frequency down Mode F264 F265 F269 F270 Direct Access Number F270Program ⇒ Special ⇒ Jump Frequencies Jump Frequency 1 Bandwidth F271 F287Jump Frequency 2 Bandwidth Jump Frequency 3 Bandwidth F288 F293 PWM Carrier Frequency F294Auto Restart Selection Ridethrough Setup Requirements Regenerative Power Ridethrough ModeF302 Program ⇒ Protection ⇒ Undervoltage/Ridethrough F303 Direct Access Number F303Retry Selection Overvoltage Limit Operation F304 F305 Supply Voltage Correction F307 F310Dynamic Braking Resistance Continuous Dynamic Braking Capacity Random Mode Forward Run/Reverse Run DisableCarrier Frequency Control Mode F311 F317 F318 F322 Drooping Insensitive Torque F323 F329Drooping Output Filter Light-Load High-Speed Operation F330 F334 F335 F341 F342 F346 Creeping Time F347 F349Braking Time Learning Function Accel/Decel Suspend Acceleration Suspend Frequency F350 F353Acceleration Suspend Time Deceleration Suspend Frequency Program ⇒ Terminal ⇒ Line Power Switching Commercial Power/ASD Output SwitchingSwitching Setup Requirements F354 F355 F359 F360 F364 F365 F370 F371 F376 F377 F401 AutotuningPG Disconnection Detection Simple Positioning Completion Range Motor Rated Capacity F402 F409Motor Rated Current Motor Rated RPM F410 F415 F416 F423 Torque Command SelectionStall Prevention Factor Tension Torque Bias Input Load Sharing Gain Input F424 F426Forward Speed Limit Input Forward Speed Limit Level Reverse Speed Limit Input F427 F431Reverse Speed Limit Input Level Speed Limit torque=0 Center Value Reference Power Running Torque Limit 1 Level Power Running Torque LimitF432 F441 Speed Limit torque=0 Band F442 F446 F447 F452 F453 F463 F464 F471 Speed PID Switching FrequencySecond Speed Loop Stabilization Coefficient Input Bias RR Input Bias F472 F475RR Input Gain RX Input Bias RX2 AI1 Input Bias F476 F479RX2 AI1 Input Gain AI2 Option V/I Input Bias Direct Access Number F501 Direct Access Number F500F498 F501 Permanent Magnet PM Motor Constant Direct Access Number F502 Program ⇒ Special ⇒ Accel/Decel #1 #4 SettingsF502 Acc/Dec Pattern F503 Direct Access Number F503 F504 F505 Accel/Decel Switching FrequencyAcc/Dec Pattern 1 Pattern Acceleration Upper Limit Adjustment Pattern Acceleration Lower Limit AdjustmentPattern Deceleration Lower Limit Adjustment Pattern Deceleration Upper Limit Adjustment F511 F514 Acceleration/Deceleration Switching FrequencyAcceleration/Deceleration Pattern F515 F521 Pattern Operation ModePattern Operation Selection F522 Direct Access Number F522Pattern 1 Repeat Pattern Group 1 Selection F523Program ⇒ Pattern Run ⇒ Speeds Direct Access Number F525 Direct Access Number F524Direct Access Number F526 Direct Access Number F527 Pattern 2 Repeat F528 F531 Pattern Group 2 Selection F532 F535 Direct Access Number F537 Direct Access Number F536Direct Access Number F538 Direct Access Number F539 F540 F545 F546 F551 F552 F560 Preset Speed Operation ModeSpeed 13 Operation Time Speed 14 Operation Time Preset Speed 2 Operation Mode Preset Speed 1 Operation ModePreset Speed 3 Operation Mode F561 F563 F564 F573 Preset Speed 15 Operation Mode Preset Speed 14 Operation ModeRetain Trip Record at Power Down F574 F602 ASD Output Phase Failure Detection Emergency Off Mode SettingsF603 F605 Emergency Off DC Injection Application Time F606 F610 Low Current Detection Threshold F611 F615Low Current Trip Threshold Time Short Circuit Detection At Start F616 F621 F622 F627 F628 F630 Regenerative Power Ridethrough Control LevelUndervoltage Trip Detection Time Brake Answer Wait Time Factory Default Thermal Detection + Overload Direct Access Number F631F631 ASD Overload 460-Volt Carrier Frequency/Thermal Derating Specifications Annual Average Ambient Temperature Analog Input Broken Wire Detection LevelF633 F637 Rush Relay Current Activation Time PTC2 Thermal Selection F638 F641Braking Resistance Overload Time 10x rated torque Step-Out Current Detection Level Direct Access Number F661 Direct Access Number F660F660 F661 Adding Input Selection AM Terminal Setup Parameters AM Output Terminal AdjustmentF669 F671 Selection of OUT Terminal F672 F674 MON1 Terminal AdjustmentMON1 Terminal Meter Selection MON2 Terminal Meter Selection F675 F682 F683 F689 F690 F700 F701 F705 Display Gradient CharacteristicDisplay Units for Voltage and Current Display Unit Multiplication Factor F706 Operation Command Clear Selection When ST OffDisplay Bias Change Step Selection F721 F729 F730 F737 Trace Selection F740 F742Trace Cycle Trace Data Parity RS485 2- and 4-wire Baud Rate RS485 2-wireF743 F801 Communications Time-Out Action RS485 2- and 4-wire Communications Time Out Time RS485 2- and 4-wireF802 F804 ASD Number ASD-to-ASD Communications RS485 2-wire Send Wait Time RS485 2-wireRS485 2-Wire Protocol Selection F805 F807 Gain and Bias Settings Point 1 SettingF810 F812 Frequency Point Selection Baud Rate RS485 4-wire Point 2 SettingRS485 Send Wait Time RS485 4-wire F813 F825 RS485 4-Wire Protocol Selection TSB/ModBus ASD-to-ASD Communications RS485 4-wireCommunications Option DeviceNet/Profibus Setting F826 F830 F831 F836 F841 F844 F845 F853 Preset Speed Operation SelectionDisconnection Detection Extended Time ASD Operation at Disconnect F854 F871 Communications Option Speed Switch Monitor DeviceNetCC-Link Block Write Data Direct Access Number F876 Direct Access Number F875Direct Access Number F877 F875 F877 Input Function Command Network Option Reset SettingsF878 F901 Free Notes Output Function Assigned F902 F905 F906 F910 F911 F915 My Function Percent Data F916 F919 My Function Frequency Data F920 F925 My Function Time Data F926 F930 My Function Count Data F931 F935 F936 F940 F941 F945 F946 F950 Direct Access Number F952 Direct Access Number F951Direct Access Number F953 Direct Access Number F954 Direct Access Number F956 Direct Access Number F955Direct Access Number F957 Direct Access Number F958 Analog Input Function Target F959 F962Analog Function Assigned Object F964 F966 Monitor Output Function CommandMonitor Output Function Direct Access Number F968 Direct Access Number F967Direct Access Number F969 F967 F969 Direct Access Number F971 Direct Access Number F970Direct Access Number F972 F970 F971 Virtual Input Terminal 1 Selection F973 F976Virtual Input Terminal 2 Selection Virtual Input Terminal 3 Selection F977 Setup exampleMy Function Combined Terminal Function 234 F980 F984 Sel. No Terminal Selection Descriptions PID Differentiation/Integration Clear Clears the PID value External Over-heat Causes an Over-Heat Trip OH No NC Selections Selection Communications Terminal Assignment Number My Function Input Target selections Input Param Function Setting Trace Back Data Selections Number Comm Monitor Input Setting/Communication Number Function Resolution F928 F932 for My Function Data My Function Operator selections Alarms and Trips Alarms, Trips, and Troubleshooting User Notification Codes AlarmsAtn DbOn Dynamic Braking Resistor Type Reset required select Clear run timer With the Low-current Trip PtSt LED Display LCD Display Possible Causes Trips/Faults EF1/EF2 50/E-51 None ETN OCA2 or OCL OCA1 or OCLOCA3 or OCL OP1 Clearing a Trip Viewing Trip Information Enclosure Dimensions Enclosure Dimensions and Conduit Plate Information 412K 415K 410K420K 425K See Tables 16 and 17 for actual dimensions 259 260 261 See for the associated device. Dimensions are in in/cm Ph Variable Current/Voltage SpecificationsMotor HP VT130H9U Continuous Seconds ± 2 Hz Frequency 4160 4055 40804220 4270 Wire/Cable Size Lug Size Range Terminal Board Torque Cable/Terminal/Torque SpecificationsMCP Rating AWG or kcmil Number Amps VT130H9U Model 4055 In-Lbs./Nm4270 4330 4400 Short Circuit Protection Recommendations Dynamic Braking Resistor Wire/Cable Specifications 269 Part Identifier Device Name Device Function H9 ASD Optional Devices Index 272 273 274 275 276 277 278 279 280 Toshiba