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Toshiba H9 operation manual System Integration Precautions, Personnel Protection

Models: H9

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System Integration Precautions

The following precautions are provided as general guidelines for the setup of the H9 ASD within the system.

•The Toshiba H9 ASD is a general-purpose product. It is a system component only and the system design should take this into consideration. Please contact your Toshiba sales representative for application-specific information or for training support.

•The Toshiba H9 ASD is part of a larger system and the safe operation of the H9 ASD will depend on observing certain precautions and performing proper system integration.

•A detailed system analysis and job safety analysis should be performed by the systems designer and/or systems integrator before the installation of the H9 ASD component. Contact your Toshiba sales representative for options availability and for application-specific system integration information if required.

Personnel Protection

•	Installation, operation, and maintenance shall be performed by Qualified Personnel Only.
•	A thorough understanding of the H9 ASD will be required before the installation, operation, or
	maintenance of the H9 ASD.
	WARNING
•	Rotating machinery and live conductors can be hazardous and shall not come into contact with
	humans. Personnel should be protected from all rotating machinery and electrical hazards at all
	times.
•	Insulators, machine guards, and electrical safeguards may fail or be defeated by the purposeful or
	inadvertent actions of workers. Insulators, machine guards, and electrical safeguards are to be
	inspected (and tested where possible) at installation and periodically after installation for potential
	hazardous conditions.
•	DO NOT allow personnel near rotating machinery. Warning signs to this effect shall be posted at or
	near the machinery.
•	DO NOT allow personnel near electrical conductors. Human contact with electrical conductors can
	be fatal. Warning signs to this effect shall be posted at or near the hazard.
•	Personal protection equipment shall be provided and used to protect employees from any hazards
	inherent to system operation.
•	Follow all warnings and precautions and do not exceed equipment ratings.

H9 ASD Installation and Operation Manual

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Toshiba H9 operation manual System Integration Precautions, Personnel Protection

Contents

Installation and Operation Manual Page H9 Adjustable Speed Drive Important Notice IntroductionManual’s Purpose and Scope About This ManualToshiba International Corporation Contacting Toshiba’s Customer Support CenterTable of Contents 265 246256 263General Safety Information Safety Alert SymbolSignal Words Special Symbols Equipment Warning LabelsQualified Personnel Equipment Inspection Handling and StorageDisposal Installation Precautions Location and Ambient RequirementsMounting Requirements Conductor Routing and Grounding Grounding Capacitor SwitchProtection Power ConnectionsPersonnel Protection System Integration PrecautionsSystem Setup Requirements Operational and Maintenance Precautions Motor Characteristics Power Factor Correction Light Load ConditionsMotor/Load Combinations Motor Braking Load-produced Negative TorqueASD Capacity H9 ASD CharacteristicsUsing Vector Control Over-current ProtectionInstallation Notes Installation and ConnectionsMounting the H9 ASD Typical circuit breaker configurationPower Connections Connecting the H9 ASDPower Connection Requirements Grounding Capacitor System GroundingPage Frequency Compliant Motors Lead Length SpecificationsModel Nema MG-1-1998 Section IV PartO1A/B OUT1 Circuit ConfigControl Term. Name Input/OutputTerminal Descriptions Page TB1 TB2 TB3 Discrete Input Circuit ConfigurationsH9 ASD typical connection diagram Typical Connection DiagramStartup and Test EOI Remote Mounting EOI OperationH9 ASD Electronic Operator Interface features EOI FeaturesLED/LCD Display Information LED DisplayActive Frequency LCD DisplayLED/LCD Display Installation Note Keypad Installation Precautions Keypad Remote MountingRemote Keypad Required Hardware Keypad Remote Mounting w/o the ASD-MTG-KIT Keypad Mounting DimensionsKeypad Bezel Plate Mounting Dimensions Keypad Remote Mounting using the ASD-MTG-KITCommand Control F003 Command Mode and Frequency Mode ControlFrequency Control F004 Command and Frequency Control SelectionsOverride Operation Frequency Control Selections Command Control SelectionsBinary/BCD Input Option System Configuration and Menu Options Frequency Command ModeRoot Menus EOI Command Mode Frequency Monitor ModePage Main Monitor Selections Accel/Decel #1 SettingsFrequency Settings Standard ModeInput Special Input Terminal DelaysAnalog Output TerminalsInput Terminals Line Power SwitchingProhibition Reach SettingsOutput Terminals Display ParametersTrip History read-only Alarm ProhibitionType Reset Real-time Clock SetupChanged From Default Trip HistoryContrast View Trace Data Low Current SettingsMain Monitor SelectionsParameters Phase LossTrip Settings OvertorqueAnalog Filter DisableJog Settings Preset SpeedsSetpoints Speed ReferenceCarrier Frequency Crane/Hoist SettingsAcc/Dec #1 #4 Acc/Dec SpecialJump Frequencies Five Point SettingFrequency Control Special ParametersMotor Set #3 Operation PanelTraverse Motor Set #2Vector Motor Model Manual Torque LimitTorque Control Limiting Torque Limit SettingsFeedback Settings Torque SpeedMy Function Unit PG SettingsOverride Control My Function SelectionF906 My Function Data My Function AnalogMy Function Monitor Communication AdjustmentsEthernet Settings Operation ModePreset Speed Group F571 Pattern Run Operation TimeLockouts Enter PasswordChange Password SpeedsStartup Wizard Parameters Initial SetupRun Next Time? ⇒ Go to Program Mode System OperationStartup Wizard Parameter Requirements Manually Configure the ASDMotor RPM Display Unit Operation LocalChanged From Default screen Default Setting ChangesSave User Settings Automatic Torque Boost Direct Access Parameters/NumbersF000 F001 Automatic Acceleration/DecelerationF004 Command ModeFM Output Terminal Function FM Output Terminal AdjustmentFM Terminal Setup Parameters F005 F006Forward/Reverse Run Selection Direct Access Number F007Direct Access Number F008 F007 F008Deceleration Time F009Acceleration Time AccelerationPattern F012 F015Upper Limit Frequency Lower Limit FrequencyManual Torque Boost Motor Overload Protection ConfigurationDirect Access Number F016 F016 F017F018 F019 Preset SpeedPreset Speed Truth Table Preset OutputF020 F024 Program ⇒ Utilities ⇒ Display Parameters Direct Access Number F040F040 Automatic Function SelectionSpeed Reach Detection Band Low-Speed Signal Output FrequencyF100 F105 Speed Reach FrequencyInput Terminal Priority Direct Access Number F106Direct Access Number F107 F106 F107F109 F114 Input Terminal 9 LI1 Function Direct Access Number F119Direct Access Number F120 F119 F121Input Terminal 14 LI6 Function F122 F124Input Terminal 12 LI4 Function Input Terminal 13 LI5 FunctionOutput Terminal 1 OUT1 Function F125 F131Input Terminal 15 LI7 Function Input Terminal 16 LI8 FunctionOutput Terminal 5 OUT4 Function F132 F134Output Terminal 3 FL Function Output Terminal 4 OUT3 FunctionDirect Access Number F135 F135 F137Output Terminal 6 R1 Function Input Terminal 2 R Response Time F138 F142Output Terminal 9 R2 Function Input Terminal 1 F Response TimeF143 F165 Output Terminal 10 R3 Function F166 F169Input Terminal 19 B14 Function Input Terminal 20 B15 FunctionF170 F173 Base Frequency VoltageMotor Overload Protection Level F174 F177 Direct Access Number F174Direct Access Number F175 Direct Access Number F176F178 F181 Direct Access Number F178Direct Access Number F179 Direct Access Number F180F190 Five-Point Setting FrequencyProgram ⇒ Special ⇒ V/f Five-Point Setting Direct Access Number F190F191 F192 Five-Point Setting VoltageDirect Access Number F191 Direct Access Number F192F193 F197 F198 F200 Direct Access Number F198Direct Access Number F199 Direct Access Number F200Speed Control Input Point 1 SettingInput Speed Control Setup F201Input Point 2 Frequency Input Point 2 SettingF202 F204 Input Point 1 FrequencyTorque Control Input Torque Control SetupF205 Input Point 1 RateFrequency Mode Priority Switching Frequency F206 F208Input Point 2 Rate Program ⇒ Frequency ⇒ Analog Filter Direct Access Number F209F209 Analog Input FilterRR Input Point 1 Frequency RR Input Point 1 SettingRR Input Speed Control Setup F210F212 F213 RR Input Point 2 SettingDirect Access Number F212 Direct Access Number F213RR Input Point 2 Rate RR Input Torque Control SetupF214 F215 RR Input Point 1 RateRX Input Point 1 Frequency RX Input Point 1 SettingRX Input Speed Control Setup F216 F217F218 F219 RX Input Point 2 SettingDirect Access Number F218 Direct Access Number F219RX Input Point 2 Rate RX Input Torque Control SetupF220 F221 RX Input Point 1 RateRX2 AI1 Input Point 1 Setting RX2 AI1 Input Speed Control SetupF222 RX2 AI1 Input Point 2 Frequency RX2 AI1 Input Point 2 SettingF223 F225 RX2 AI1 Input Point 1 FrequencyRX2 AI1 Input Torque Control Setup F226RX2 AI1 Input Point 1 Rate Direct Access Number F227 F227RX2 AI1 Input Point 2 Rate BIN Input Point 1 Setting BIN Input Speed Control SetupF228 BIN Input Point 2 Frequency BIN Input Point 2 SettingF229 F231 BIN Input Point 1 FrequencyPG Input Point 1 Frequency PG Input Point 1 SettingPG Input Speed Control Setup F234 F235Start Frequency PG Input Point 2 SettingF236 F241 PG Input Point 2 FrequencyF242 F251 F252 F256 F260 Jog Setup and ExecutionSet the Command Mode Selection F003 to EOI Keypad Direct Access Number F260F261 F262 Panel Operation Jog ModeDirect Access Number F261 Direct Access Number F262F264 Setup RequirementsDirect Access Number F264 Up/Down Frequency up Mode Up/Down Frequency down ModeF265 F269 Direct Access Number F270 F270Program ⇒ Special ⇒ Jump Frequencies Jump Frequency 3 Bandwidth F271 F287Jump Frequency 1 Bandwidth Jump Frequency 2 BandwidthF288 F293 F294 PWM Carrier FrequencyAuto Restart Selection Program ⇒ Protection ⇒ Undervoltage/Ridethrough Regenerative Power Ridethrough ModeRidethrough Setup Requirements F302Direct Access Number F303 F303Retry Selection Overvoltage Limit Operation F304 F305Continuous Dynamic Braking Capacity F307 F310Supply Voltage Correction Dynamic Braking ResistanceF311 F317 Forward Run/Reverse Run DisableRandom Mode Carrier Frequency Control ModeF318 F322 Light-Load High-Speed Operation F323 F329Drooping Insensitive Torque Drooping Output FilterF330 F334 F335 F341 F342 F346 Accel/Decel Suspend F347 F349Creeping Time Braking Time Learning FunctionDeceleration Suspend Frequency F350 F353Acceleration Suspend Frequency Acceleration Suspend TimeF354 Commercial Power/ASD Output SwitchingProgram ⇒ Terminal ⇒ Line Power Switching Switching Setup RequirementsF355 F359 F360 F364 F365 F370 F371 F376 Simple Positioning Completion Range AutotuningF377 F401 PG Disconnection DetectionMotor Rated RPM F402 F409Motor Rated Capacity Motor Rated CurrentF410 F415 Tension Torque Bias Input Torque Command SelectionF416 F423 Stall Prevention FactorForward Speed Limit Level F424 F426Load Sharing Gain Input Forward Speed Limit InputSpeed Limit torque=0 Center Value Reference F427 F431Reverse Speed Limit Input Reverse Speed Limit Input LevelSpeed Limit torque=0 Band Power Running Torque LimitPower Running Torque Limit 1 Level F432 F441F442 F446 F447 F452 F453 F463 Input Bias Speed PID Switching FrequencyF464 F471 Second Speed Loop Stabilization CoefficientRX Input Bias F472 F475RR Input Bias RR Input GainAI2 Option V/I Input Bias F476 F479RX2 AI1 Input Bias RX2 AI1 Input GainPermanent Magnet PM Motor Constant Direct Access Number F500Direct Access Number F501 F498 F501Acc/Dec Pattern Program ⇒ Special ⇒ Accel/Decel #1 #4 SettingsDirect Access Number F502 F502F503 Direct Access Number F503Accel/Decel Switching Frequency F504 F505Acc/Dec Pattern 1 Pattern Deceleration Upper Limit Adjustment Pattern Acceleration Lower Limit AdjustmentPattern Acceleration Upper Limit Adjustment Pattern Deceleration Lower Limit AdjustmentAcceleration/Deceleration Switching Frequency F511 F514Acceleration/Deceleration Pattern Pattern Operation Mode F515 F521Pattern Operation Selection Direct Access Number F522 F522Pattern 1 Repeat F523 Pattern Group 1 SelectionProgram ⇒ Pattern Run ⇒ Speeds Direct Access Number F527 Direct Access Number F524Direct Access Number F525 Direct Access Number F526Pattern 2 Repeat F528 F531Pattern Group 2 Selection F532 F535Direct Access Number F539 Direct Access Number F536Direct Access Number F537 Direct Access Number F538F540 F545 F546 F551 Speed 14 Operation Time Preset Speed Operation ModeF552 F560 Speed 13 Operation TimeF561 F563 Preset Speed 1 Operation ModePreset Speed 2 Operation Mode Preset Speed 3 Operation ModeF564 F573 F574 F602 Preset Speed 14 Operation ModePreset Speed 15 Operation Mode Retain Trip Record at Power DownEmergency Off DC Injection Application Time Emergency Off Mode SettingsASD Output Phase Failure Detection F603 F605F606 F610 Short Circuit Detection At Start F611 F615Low Current Detection Threshold Low Current Trip Threshold TimeF616 F621 F622 F627 Brake Answer Wait Time Regenerative Power Ridethrough Control LevelF628 F630 Undervoltage Trip Detection TimeASD Overload Direct Access Number F631Factory Default Thermal Detection + Overload F631460-Volt Carrier Frequency/Thermal Derating Specifications Rush Relay Current Activation Time Analog Input Broken Wire Detection LevelAnnual Average Ambient Temperature F633 F637Step-Out Current Detection Level F638 F641PTC2 Thermal Selection Braking Resistance Overload Time 10x rated torqueAdding Input Selection Direct Access Number F660Direct Access Number F661 F660 F661Selection of OUT Terminal AM Output Terminal AdjustmentAM Terminal Setup Parameters F669 F671MON2 Terminal Meter Selection MON1 Terminal AdjustmentF672 F674 MON1 Terminal Meter SelectionF675 F682 F683 F689 F690 F700 Display Unit Multiplication Factor Display Gradient CharacteristicF701 F705 Display Units for Voltage and CurrentChange Step Selection Operation Command Clear Selection When ST OffF706 Display BiasF721 F729 F730 F737 Trace Data F740 F742Trace Selection Trace CycleBaud Rate RS485 2-wire Parity RS485 2- and 4-wireF743 F801 ASD Number Communications Time Out Time RS485 2- and 4-wireCommunications Time-Out Action RS485 2- and 4-wire F802 F804F805 F807 Send Wait Time RS485 2-wireASD-to-ASD Communications RS485 2-wire RS485 2-Wire Protocol SelectionFrequency Point Selection Point 1 SettingGain and Bias Settings F810 F812F813 F825 Point 2 SettingBaud Rate RS485 4-wire RS485 Send Wait Time RS485 4-wireF826 F830 ASD-to-ASD Communications RS485 4-wireRS485 4-Wire Protocol Selection TSB/ModBus Communications Option DeviceNet/Profibus SettingF831 F836 F841 F844 ASD Operation at Disconnect Preset Speed Operation SelectionF845 F853 Disconnection Detection Extended TimeBlock Write Data Communications Option Speed Switch Monitor DeviceNetF854 F871 CC-LinkF875 F877 Direct Access Number F875Direct Access Number F876 Direct Access Number F877Free Notes Network Option Reset SettingsInput Function Command F878 F901Output Function Assigned F902 F905F906 F910 F911 F915 My Function Percent Data F916 F919My Function Frequency Data F920 F925My Function Time Data F926 F930My Function Count Data F931 F935F936 F940 F941 F945 F946 F950 Direct Access Number F954 Direct Access Number F951Direct Access Number F952 Direct Access Number F953Direct Access Number F958 Direct Access Number F955Direct Access Number F956 Direct Access Number F957F959 F962 Analog Input Function TargetAnalog Function Assigned Object Monitor Output Function Command F964 F966Monitor Output Function F967 F969 Direct Access Number F967Direct Access Number F968 Direct Access Number F969F970 F971 Direct Access Number F970Direct Access Number F971 Direct Access Number F972Virtual Input Terminal 3 Selection F973 F976Virtual Input Terminal 1 Selection Virtual Input Terminal 2 SelectionCombined Terminal Function Setup exampleF977 My Function234 F980 F984 Sel. No Terminal Selection DescriptionsPID Differentiation/Integration Clear Clears the PID value External Over-heat Causes an Over-Heat Trip OHNo NC Selections Selection Communications Terminal Assignment Number My Function Input Target selectionsInput Param Function SettingTrace Back Data Selections Number Comm MonitorInput Setting/Communication Number Function Resolution F928 F932 for My Function Data My Function Operator selectionsAlarms and Trips Alarms, Trips, and TroubleshootingDbOn AlarmsUser Notification Codes AtnDynamic Braking Resistor Type Reset required select Clear run timerWith the Low-current Trip PtStLED Display LCD Display Possible Causes Trips/FaultsEF1/EF2 50/E-51None ETNOCA1 or OCL OCA2 or OCLOCA3 or OCL OP1 Clearing a Trip Viewing Trip InformationEnclosure Dimensions Enclosure Dimensions and Conduit Plate Information425K 410K412K 415K 420KSee Tables 16 and 17 for actual dimensions 259 260 261 See for the associated device. Dimensions are in in/cm VT130H9U Continuous Seconds ± 2 Hz Frequency Current/Voltage SpecificationsPh Variable Motor HP4270 4055 40804160 4220Model Cable/Terminal/Torque SpecificationsWire/Cable Size Lug Size Range Terminal Board Torque MCP Rating AWG or kcmil Number Amps VT130H9UIn-Lbs./Nm 40554270 4330 4400 Short Circuit Protection Recommendations Dynamic Braking Resistor Wire/Cable Specifications 269 Part Identifier Device Name Device Function H9 ASD Optional DevicesIndex 272 273 274 275 276 277 278 279 280 Toshiba