12 CONTROL SUB FUNCTIONS

MELSEC-Q

(2)Preparation

Prepare the absolute position detection system taking care of the following.

 

Component

Details

1)

Servo amplifier

• Install the battery to the servo amplifier.

 

 

• Validate the absolute position detection function of the

 

 

servo amplifier.

 

 

Refer to the servo amplifier manual for details.

2)

Servomotor

• Use a servomotor with absolute position detector.

 

 

Refer to the servomotor manual for details.

3)

Detector cable

• Add a battery power connection cable (BAT/LG signal) for

 

 

wiring the incremental detector cable.

 

 

Refer to the cable operation manual for details.

4)

PLC system

• Carry out the transmission and receiving of the absolute

 

 

position detection data by the I/O modules (input 3

 

 

points/output 3 points).

 

 

• Use the "16 point input module" and "16 point output

 

 

module".

[2] Outline of absolute position detection data communication

As shown in Fig. 12.33 System block diagram, the detector comprises an encoder for detecting its position in one rotation in addition to the A, B, Z phase signal for position control in normal operation and a cumulative rotation counter for detecting the number of rotations.

The absolute position detection system detects the absolute position of the machine constantly and stores it with the backup of the battery irrespective of whether the PLC system power is turned ON/OFF. Thus, once the OP initial setting is carried out at the time of installation of the machine, the OPR is not required even when the power is later turned ON. The restoration can be carried out easily when an instantaneous power interruption or emergency stop occurs. In addition, because the absolute position data is backed up by a super condenser built in the detector, the absolute position data will be stored for a specified time even if the cable is disconnected or broken.

 

PLC system

Pulse train

 

Servo amplifier

 

QCPU

QD75

 

 

 

 

command

OP data

 

 

 

 

Current feed value

 

 

 

 

 

 

 

 

E2PROM memory

Current

Position

 

Machine feed value

 

 

LS0

control/

 

 

 

position

 

 

 

 

 

 

 

 

1X0

speed

 

 

 

 

 

 

 

I/O module

 

 

Backup at

 

 

control

 

 

 

power OFF

LS

1X

 

 

Input

 

 

 

 

 

 

 

 

Current

 

 

 

 

Speed

Detection of

 

 

 

 

position in one

 

 

 

 

 

position

 

 

 

 

detection

rotation

 

Output

 

 

 

 

 

 

change

 

 

Battery

 

 

 

 

 

 

 

 

 

 

Servomotor

 

 

 

 

 

 

 

1 pulse/rev cumulative rotation

 

 

High-speed serial

 

counter

Super condenser

 

 

communication

 

Counter in one rotation

 

 

 

 

A.B.Z phase signal

 

 

 

 

 

 

 

Detector

 

 

 

 

Fig. 12.33 System block diagram

12 - 51

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Mitsubishi Electronics QD75D, QD75P Outline of absolute position detection data communication, QD75 Command, Current