Type QD75P/QD75D Positioning Module
Page
 Safety Instructions
 Wiring Instructions
 Precautions for use Disposal Instructions
 SH NA-080058-B Addition of function version B
Overall revisions based on the Japanese Manual Version
SH-080047-E
3, .2.5, .6.2, .7.1, .2 to
  1999 Mitsubishi Electric Corporation
 Introduction
 Specifications and Functions To 3
Installation, Wiring and Maintenance of the Product
 Memory Configuration and Data Process To 7
110
112
Sequence Program Used for Positioning Control To 6
 105
Control Details and Setting OPR Control To 8
Major Positioning Control
 111
113
114
High-Level Positioning Control To 10 10.1
 12.2
12.3
12.4
12.5
 Troubleshooting 15- 1 to 15
Appendices Appendix- 1 to Appendix-108
Appendix
Appendix 7.1 Connection example of QD75D
 Hardware
GX Configurator-QP Operating Manual
Manual Name Manual Number
 Configurator-QP
Details of generic term/abbreviation
Generic term for PLC CPU on which QD75 can be mounted
IBM PC/AT and compatible DOS/V compliant personal computer
Page
 Memo
 System configuration Specifications and Functions
Memory Configuration and Data Process
Product outline
Data Used for Positioning Control
 Memo
 Communicating signals between QD75 and each module
Product Outline
 Positioning control 1.1.1 Features of QD75
Features of the QD75 are shown below
Availability of one, two, and four axis modules
Wide variety of positioning control functions
 Easy maintenance
Quick startup Refer to Section
 Setups, monitoring, and testing through GX Configurator-QP
 Compact machining center ATC magazine positioning
Purpose and applications of positioning control
Palletizer
 Inner surface grinder
Lifter Storage of Braun tubes onto aging rack
Index table High-accuracy indexing of angle
 QD75 errors, etc., are detected
Mechanism of positioning control
Creates control order and conditions as a sequence program
Stores the created program
 Designated distance
Position control
Speed control
 Positioning operation by the QD75
Positioning system using QD75
Outline design of positioning system
 Movement amount and speed in a system using worm gears
Pulse train output from the QD75
 Vs =
Mm/pulse
Pulse/s
Pulse
 Communicating signals between QD75 and each module
 QD75 Manual pulse generator
QD75 Peripheral device
QD75 Drive unit
 QD75 External signal
Device connection connector
QD75 External signal External signal QD75 Communication
Dog signal, upper/lower limit signal, zero
 GX Developer
GX Configurator-QP QD75 Servo, etc
Flow of system operation 1.2.1 Flow of all processes
 For setting data Manual
GX Configurator-QP
Using GX Configurator-QP, also debug the set data Chapter
Details Reference Chapter
 Memo
 Outline of starting
 QD75
 Outline of stopping
 When Cd.6 Restart command is on
Outline for restarting
Reference
Md.26
 Function
Restrictions with a system using a stepping motor
Cause occurs during deceleration stop processing to
 System Configuration
 General image of system
Module USB cable Extension System RS-232 cable
 For details, refer to GX Configurator -QP Operating Manual
 Specifications of recommended manual pulse generator
Component list
 Applicable modules and the number of installable modules
Applicable system
Usable base unit
QD75 can be used in the following system
 How to check the function version and Serial No
Method using the rated plate on the module side face
Method using the software
GX Developer display screen
 Signal layout for external device connection connector
Combination of QD75 main functions and sub functions
 Performance specifications
Interpolation function None
PTP control
Positioning system
 Applicable wire size
Screw tightening torque
 List of functions 1 QD75 control functions
Main functions
Sub functions
Common functions
 Main functions OPR control Control registered in QD75
OP shift function Functions that compensate control
Pattern
Speed limit function Torque limit function
 2 QD75 main functions
 When the condition is established, the block start data is
With the set order
Condition start Start data
Wait start Start data
 3 QD75 sub functions and common functions
 Or positioning data
Positioning
To 65535 that can be set for each positioning data
Data No
 Method using sequence program
Contact signals, such as Drive unit Ready or
Common functions Details Reference
13.5
 Memo
 Combination of QD75 main functions and sub functions
 Stop command processing
Pre-reading start function Deceleration start flag Function
For deceleration stop Function
Acceleration/ deceleration time change function
 Signal direction QD75 PLC CPU Signal direction PLC CPU QD75
Use prohibited
Axis Code on
X10 Axis Y10 X11
 Details of input signals QD75 PLC CPU
 Detail of output signals PLC CPU QD75
 Input specifications
 Output specifications
 Signal layout for external device connection connector
 List of input/output signal details
 External command function
2B7 Signals
Skip request from an external source
Selection Common
 Input/output interface internal circuit
Input Common to QD75P1 and QD75D1
 Input signal ON/OFF status
About logic setting and internal circuit
Negative logic
Initial value
 Output For QD75P1
Output For QD75D1
 Wiring
Items to confirm when installation and wiring are completed
 INSTALLATION, Wiring and Maintenance of the Product
 Names of each part
QD75P4
QD75D4
Part names of the QD75 are shown below
 Interface of each QD75 is as shown below
 Handling precautions
 Cable
Other precautions Main body
Installation environment
 Installation Precautions for installation
 Wiring
Precautions for wiring
 Wiring example of shielded cable
Processing example of shielded cables
QD75 side
Cables should be the shortest possible
 Assembling of connector A6CON1
Wrap the coated parts with a heat contractile tube
 How to ground shielded cable using AD75CK
Inside control box QD75 20cm7.88inch To 30cm11.82inch AD75CK
 Control panel
 Wiring of the differential driver common terminal
Insert until hook Catches Module bottom
 MELSEC-Q
 Maintenance Precautions for maintenance
Disposal instructions
 Memo
 Data Used for Positioning Control
 Types of data Parameters and data required for control
Parameters
Positioning parameters
OPR parameters
 Data for user to control positioning system. Cd.1 to Cd.42
Operation, and stops/restarts the operation
 Setting items for positioning parameters
 Checking the positioning parameters
Pr.1 Pr.42
 Pr.43 Pr.57
Setting items for OPR parameters
Checking the OPR parameters
 Setting items for positioning data
Da.1
 Da.1 Da.10
Checking the positioning data
Items
 Memo
 Setting items for block start data
Checking the block start data
 Setting items for condition data
Checking the condition data
 Monitoring the positioning system operation history
Types and roles of monitor data
Monitoring the system
 Monitoring the speed
Monitoring the axis operation state
Monitoring the position
 Monitoring the state
 Memo
 Controlling the system data
Setting and resetting the setting data
Types and roles of control data
 Controlling the operation
Controlling the operation
Controlling operation per step
Controlling the speed
 Making settings related to operation
 Memo
 Pr.1 Unit setting
List of parameters 5.2.1 Basic parameters
Rotating body 360 degrees/rotation
Table, conveyor
 Assuming that the unit mm is selected with
Pr.2 to Pr.4 Movement amount per pulse
Pr.2 No. of pulses per rotation Ap
 6000
6000 100
 PULSE/SIGN mode
CW/CCW mode
Pr.5 Pulse output mode
Pr.5
 Phase/B phase mode
Pr.6 Rotation direction setting
Positive logic Negative logic For multiple of 1 setting
For multiple of 4 setting
 When
Pr.6
 Basic parameters
Pr.7 Bias speed at start
Speed limit value
Pr.8
 Setting value Value set with peripheral device unit
Pr.8 Speed limit value
Pr.9 Acceleration time Pr.10 Deceleration time
Pulse To 200000 pulse/s To 1000000 pulse/s Select type
 Detailed parameters
Pr.11 Backlash compensation amount
 Pr.12 Software stroke limit upper limit value
Pr.13 Software stroke limit lower limit value
 Pr.15 Software stroke limit valid/invalid setting
Pr.16 Command in-position width
300 176 326 476 Torque limit setting value
Pr.14 Software stroke limit selection
 Pr.17 Torque limit setting value
Pr.18 Code on signal output timing
 Front-loading speed switching Speed switching mode Mode
Stop signal External
Command Negative
Input signal logic selection Near-point Positive Signal
 Pr.19 Speed switching mode
For standard switching
For front-loading switching
When composite speed is designated
 Specify whether you wish to enable or disable the update
Pr.21 Current feed value during speed control
Pr.24 Manual pulse generator input selection
Pr.150 Speed-position function selection
 Memo
 Pr.25 Acceleration time 1 to Pr.27
Pr.28 Deceleration time 1 to Pr.30
 Pr.31 JOG speed limit value
Pr.32 JOG operation acceleration time selection
Pr.33 JOG operation deceleration time selection
Deceleration time Deceleration time 1. Deceleration time
 Pattern acceleration/deceleration
Pr.34 Acceleration/deceleration process selection
Automatic trapezoid acceleration/deceleration
 Pr.35 S-pattern ratio
 Pr.36 Sudden stop deceleration time
Acceleration starts following Deceleration starts following
Eration time
Actual sudden stop Deceleration time
 MELSEC-Q
 Pr.40 Positioning complete signal output time
Positioning complete signal output time
 Pr.41 Allowable circular interpolation error width
Path with spiral interpolation Error
With calculation
Start point address Center point address
 External command enable
Pr.42 External command function selection
To enable the external command signal, set the to
 Memo
 OPR basic parameters
Pr.43 OPR method
 Pr.46 OPR speed Pr.47 Creep speed
 Positive direction address
 Pr.1 Setting value
Pr.44 OPR direction
Pr.44
Degree To 359.99999 degree To 35999999 ⋅ 10-5degree Pulse
 Pr.45 OP address
Pr.46 OPR speed
 Pr.47 Creep speed
Set a speed equal to or faster than the bias speed at start
OPR speed Pr.47 Creep speed Pr.7 Bias speed at start
Pulse To 1000000 pulse/s
 Pr.48 OPR retry
 Memo
 When stopper method 1 is set for
OPR detailed parameters
Pr.49 OPR dwell time
OPR dwell time value
 Pr.51 OPR acceleration time selection
Pr.52 OPR deceleration time selection
Use the value set
Acceleration time
 Pr.53 OP shift amount
 Pr.55 Deviation counter clear signal output time
Pr.54 OPR torque limit value
Pr.56 Speed designation during OP shift
Pr.57 Dwell time during OPR retry
 Before explaining the positioning data setting items
List of positioning data
 599 600
 2-axis interpolation only
Operation pattern
Axis to be interpolated
 Da.3 Acceleration time No
Da.1 Operation pattern
Da.2 Control system
 Absolute ABS system, current value changing
Da.4 Deceleration time No
Da.5 Axis to be interpolated
Da.6 Positioning address/movement amount
 Da.2
 Speed-position switching control
Position-speed switching control
 When Pr.1 Unit Setting is pulse
Da.2 Setting value
 When Pr.1 Unit Setting is inch
 Memo
 End point address Address set with Da.6
Da.7 Arc address
Da.7 Arc
 When Pr.1 Unit Setting is mm
 Da.8 Command speed
 Setting value Setting item
Da.2
Repetition count
Value set with peripheral Value set with sequence Da.2
 Da.9 Dwell time/JUMP designation positioning data No
Da.1
 Memo
 Start block
List of block start data
Block
 Pages that follow explain the block start data setting items
Da.11 Da.14
 Settings Axis
Block Axis
7000 Axis
7001 Axis
 Device End
Shape
Continue
26000 27000 28000 29000 Shape Positioning data No
 How to start the positioning data set Start data No
Da.11 Shape
Da.12 Start data No
Da.13 Special start instruction
 Special start instruction Setting value Setting details
Da.14 Parameter
Set the value as required for
Special start instruction
 List of condition data
Block
 Pages that follow explain the condition data setting items
Da.15 Da.19
 Data Used for Positioning Control Remark
 Parameter Setting value Default
Condition target Identifier
Operator
03H Condition operator
 Da.17 Address
Da.15 Condition target
Da.16 Condition operator
 Da.18 Parameter
Da.19 Parameter
Set the parameters as required for
Condition operator
 List of monitor data 5.6.1 System monitor data
When not in test mode
When in test mode
 Reading the monitor value Default value
Not in test mode Test mode
Monitoring is carried out with a decimal
1200
 Storage item Storage details
History Up to 16 records can be stored
Start Hour
Start Minute Second
 Storage buffer memory address common to axes 1 to
0000H
0000
 Can be stored
Storage details Reading the monitor value
Judgment
Starting history Up to
 1292
 Error Encountered an error
Stores an axis error No
Axis error Stores the time at which an
Occurrence Axis error was detected
 1357
0000
 Accesses to flash When the number of write
Error reset operation is
Axis in which
Encountered a warning
 1422 1424 1425
 Axis monitor data
 Axis 1 Axis 2 Axis 3 Axis
Monitoring is carried out with a hexadecimal
800 900 1000 1100
0000 H
 Command speed set by the current positioning data
Axis warning No When
Stores 0 under the speed control
Set by the positioning data used one step earlier
 810 910 1010 811 911 1011
Default
807 907 1007 1107 808 908 1008 1108 809 909 1009 1109
 Speed-position switching
 0000H 816 916 1016
Monitoring is carried out with a hexadecimal
812 912 1012 1112 0000H 813 913 1013 1113
814 914 1014 1114
 At other times Stores
For a positioning operation Target value
Address/movement amount
 818 918 1018 819 919 1019
Default Storage buffer Memory address Value
0000 H 817 917 1017
 Is stored Is stored when machine OPR starts
Torque limit setting value is stored
Machine OPR completion is stored
Movement amount after
 300 826 926 1026
 Speed limit flag
Speed change processing
Flag
Speed limit value due to a speed change or Pr.8
 827 927 1027 1127
828 928 1028 1128
829 929 1029 1129
830 930 1030 1130
 Positioning data No. being
Last executed positioning
Executed last time
Md.48 Deceleration start flag
 832 932 1032 1132
0000 H 833 933 1033
835 935 1035 1135
837 937 1037 1137
 List of control data 5.7.1 System control data
Buffer memory to the flash ROM
Positioning data No to No
Block start data No to
 Setting value K
Setting Value
 Setting item Setting details Set the positioning start No
Restart command Stopped, set 1
Code OFF request M code on signal turns OFF
Axis control data
 Setting K value
Setting
 Item to specify a new feed value
Inch Degree
2147483648
+2147483647
 10 n
1505 1605 1705 1805
1506 1507 1606 1607 1706 1707 1806 1807
Conversion into an integer value
 Setting item Setting details
New acceleration time value Setting range unit
Setting range unit To 8388608 ms
Speed change Enable/disable selection
 1512 1612 1712
Set with a decimal 1508 1608 1708 1808 1509 1609 1709 1809
1510 1610 1710 1810 1511 1611 1711 1811 Set with a decimal
 Setting range
Inch Degree Pulse
 100 1513 1613 1713
1514 1614 1714 1814
1515 1615 1715 1815
1516 1616 1716
 ⋅ 10-1µm ⋅ 10-5inch
 1517 1617 1717
1518 1618 1718 1818
1519 1619 1719 1819
1520 1620 1720
 Set a value within the allowable range
Torque limit setting value
Specify a new torque limit stored value
 1521 1621 1721 1821
1522 1622 1722 1822 1523 1623 1723 1823
1524 1624 1724
1525 1625 1725
 Speed-position switching control INC mode
2147483647
For that, use this data item to specify a new speed
Inch Degree Pulse Pr.1 ⋅ 10-1µm
 1526 1626 1726 1826
1527 1627 1727 1827
1528 1628 1728 1828
1530 1630 1730 1830
 Position-speed switching
Target position change value
New address
New speed
 1532 1632 1732
1534 1634 1734 1834
1535 1635 1735 1835
1536 1636 1736 1836
 Stepping should be performed
 1540 1640 1740 1840 Set with a decimal
1541 1641 1741 1841
1542 1642 1742 1842 1543 1643 1743 1843 Set with a decimal
1544 1644 1744 1844
 When degree is selected as the unit
Cd.39 Teaching positioning data No
 1546 1646 1746
1547 1647 1747 1847
1548 1648 1748 1848
1549 1649 1749 1849
 Memo
 Sequence Program Used for Positioning Control
 Precautions for creating program
Reading/writing the data
Restrictions to speed change execution interval
Process during overrun
 System configuration
Control unit
Communication with QD75
Program, the unit of 0 mm is set for the basic parameter
 X0C
 List of devices used
 Code OFF command Commanding M code OFF
Forward run JOG/inching command
Reverse run JOG/inching command
Command Time change X35
 Enable command Operation enable
M10 Manual pulse generator operation
Requesting acceleration/deceleration
Storage
 Data resisters and timers
 Acceleration time setting Low-order 16 bits
Acceleration time setting Value High-order 16 bits
Deceleration time setting Low-order 16 bits
Enable
 Pulse output mode
Pulse output mode Rotation direction setting
Command speed
Rotation Unit magnification
 General configuration of program
Creating a program
 Positioning control operation program
 Refer to Section
 From previous
 Positioning program examples
 MELSEC-Q
 Setting of special start instruction to normal start
 Position-speed switching operation positioning data No
 No M code OFF program Not required when M code is not used
 No Manual pulse generator operation program
 No Torque change program
 ABS data setting and ABRST1 instruction execution
 No Flash ROM write program
 External command function valid setting program
Data requiring setting
Time chart for OPR OFF request
This program forcibly turns OFF the OPR request flag
 Positioning start point No
Start details setting program
Procedures for setting the starting details
 Position-speed switching control speed change
Used to set a new value when speed is changed
To validate position-speed switching signal, this
Cd.25
 Start program
Buffer memory 1500
 Starting conditions
 Starting by inputting positioning start signal
Operation when starting
 9001
Starting time chart
X10 OFF
 Time chart for starting fast OPR
X8 OFF 9002
 Time chart for starting major positioning control
 Time chart for starting position-speed switching control
 Machine OPR operation timing and process time
 Position control operation timing and process time
Follows
 Starting by inputting external command signal
Setting details Buffer memory address Value Axis
Set to 1 Validate external command 1505 1605 1705
Restrictions
 Continuous operation interrupt program
Operation during continuous operation interruption
Restrictions
Cd.18
 Control data requiring settings
Set the following data to interrupt continuous operation
 Stop with stop command
Restart program
Restart operation
Cd.3
 Control data requiring setting
Axis operation status is 1 Stopped Signal state
Starting conditions
Set the following data to execute restart
 Time chart for restarting
14 Time chart for restarting
 Stop program
Stop process
 Pr.36
Types of stop processes
Pr.30 Pr.10 Pr.28 Pr.29
 Order of priority for stop process
Sudden Stop cause Sudden stop deceleration process
 Memory Configuration and Data Process
 QD75 is configured of the following two memories
Area configuration Memory
 Details of areas
 Data is backed up User accesses Here
QD75
 Buffer memory area configuration
 From command To command
Power supply ON/memo area PLC CPU reset
PLC Ready signal Y0 OFF on
Data transmission process
 Transmitting data with to command from PLC CPU
Accessing with from command from PLC CPU
Pr.8 Pr.10 Pr.25 Pr.42
Pr.1 Pr.7 Pr.11 Pr.24 Pr.43 Pr.57 Pr.150
 Flash ROM request Write
Memo area Flash ROM write Flash ROM request Write
 Cd.1
Flash ROM write
Flash ROM request writing
 QD75 read, monitor
 Reading data from buffer memory to peripheral device
Writing data from peripheral device to buffer memory
 Completion
Ex. Setting the positioning data
Following methods can be used to set the positioning data
 11- 1 to 11
12- 1 to 12
 Memo
 OPR Control
 Outline of OPR control 8.1.1 Two types of OPR control
 When an OPR is not required
OPR sub functions
OPR from peripheral devices
Restricted, Combination not possible
 Machine OPR Outline of the machine OPR operation Important
Machine OPR operation
OP address is a fixed value set by the user
Pr.45
 Machine OPR method
 Operation chart
OPR method 1 Near-point dog method
Machine OPR is started
Pr.51
 Precautions during operation
Pr.48
 OPR method 2 Stopper method
Pr.44 Pr.46
Pr.49
Pr.55
 Set a value
OPR speed, thus causing an error
Always limit the servomotor torque after
 Md.31 Status b4
 Torque limit Near-point dog OFF Machine OPR start
Pr OPR speed Pr Creep speed Stops at stopper Zero signal
OPR method 3 Stopper method
 Status b3 OPR complete flag
Zero signal Near-point dog OFF Machine OPR start
OPR speed Pr Creep speed
 Md.31 Status b4 Deviation counter clear output
 OPR method 4 Stopper method
Machine moves at
OPR direction. Torque
Pr.47 Pr.44
 Standing by OP address
 OPR method 5 Count method1
OPR direction. It then moves at
 Pr.46
OPR speed to
Pr.50
 OPR method 6 Count method
Machine OPR is started
Pr.44 OPR direction. It then moves at Pr.46 OPR speed when
Direction designated
 Setting for the movement amount after near- point dog on
 Fast OPR Outline of the fast OPR operation
Fast OPR operation
 Operation timing and processing time of fast OPR
Operating restrictions
 Memo
 Major Positioning Control
Control unit degree handling
 Outline of major positioning controls
 Speed-position switching control Speed/position
Nonexecutable control system. When this instruction is
Reverse run
Reverse run Position control Position/speed
 Major positioning control from peripheral devices
Data required for major positioning control
Major positioning control sub functions
 Operation patterns of major positioning controls
 Independent positioning control Positioning complete
XC, XD, XE, XF
 X14, X15, X16 Dwell time Time
Start complete signal X10, X11, X12, X13 OFF
Continuous positioning control
 Continuous path control
Pr.19
 Deceleration stop conditions during continuous path control
 Forward run command Reverse run command
Interpola Tion axis
 Speed handling
Speed 3000 2000 1000
 Speed switching Refer to Pr.19 Speed switching mode
X14, X15, X16, X17 OFF
 Start complete signal X10, X11, X12, X13 OFF Busy signal
X14, X15, X16
 MELSEC-Q
 Incremental system
Designating the positioning address
Absolute system
 Confirming the current value
Values showing the current value
Md.21 Machine feed value
Value is changed to a new value
 Monitoring the current value
Da.6
Buffer memory addresses
Axis Md.20 Current feed value
 Software stroke limit valid/invalid setting
Setting to validate software stroke limit
Setting to invalidate software stroke limit
Control unit degree handling
 Moved from 315 to Moved from 45 to
Using
Cd.40
 When the software stroke limit is valid
Incremental system
 Interpolation control
Meaning of interpolation control
Axis linear interpolation control, 4-axis fixed-feed
Control, 4-axis speed control Axis
 Setting the positioning data during interpolation control
Deceleration time No Data
Axis to be Interpolated
Positioning address Forward run speed 2, 3, Movement amount
 Starting the interpolation control
Interpolation control continuous positioning
Speed during interpolation control
Pr.20
 Limits to interpolation control
Axis operation status during interpolation control
Speed limit
Interpolation will be stored
 Interpolation Axis, 4-axis Switching
Positioning data setting items
Position control Speed control
Speed Position
 Arc address Command speed
Jump instruction
Da.9 Dwell time
No. at Jump
 Positioning data setting example
2 1-axis linear control
Axis linear control ABS linear
1-axis linear control
 Axis linear control INC linear
 3 2-axis linear interpolation control
Axis linear interpolation control ABS linear
2-axis linear interpolation control
Positioning address/movement amount
 Axis Setting item Reference Axis setting Example
Signal Da.10 Code
Data will not be executed Da.2 Control system
Set absolute system 2-axis linear interpolation control
 Axis linear interpolation control INC linear
Start point address Axis Current stop position
 Da.8 Command speed
Set this when other sub operation commands are issued
Da.6 movement amount
Positioning address
 Forward direction Axis
4 3-axis linear interpolation control
3-axis linear interpolation control
 Setting not required setting value will be
Output of the positioning complete signal
Positioning data will not be executed
At deceleration
 Major Positioning Control Points
 Movement amount Reverse direction
Start point address X1, Y1, Z1
Stop address after the positioning control Axis 5000
6000
 Set incremental system 3-axis linear
Deceleration time Pr.10 Da.4
 Major Positioning Control Points
 5 4-axis linear interpolation control
 Axis Arc address Command speed
Code Setting details
Pr.1 Unit setting
Operation pattern Positioning
 Axis linear interpolation control INC linear
 Setting not required setting value will be ignored
500ms Da.10
 6 1-axis fixed-feed control
1-axis fixed-feed control
 Set 1-axis fixed-feed control Da.3 Acceleration time
 7 2-axis fixed-feed control interpolation
2-axis fixed-feed control
 Speed may exceed
Set 2-axis fixed-feed control
Pr.20 Interpolation Mm/min Speed designation method
Set the time the machine dwells after the positioning stop
 8 3-axis fixed-feed control interpolation
3-axis fixed-feed control
 Designated movement amount
 Restrictions
 Set 3-axis fixed-feed control
5000.0 6000.0
 9 4-axis fixed-feed control interpolation
4-axis fixed-feed control
 Interpolated Da.6
Movement amount Axis Da.7 Arc address Da.8 Command speed
Axis side speed may exceed
 2-axis circular interpolation control
 Unit setting When the units set
 If the self-axis is set, an error will occur
3000.0 ∝ Pr.1 Setting is set to mm
Set the speed when moving to the end point address
Sub point designation
 Movement amount
 Restrictions
 Pr.1 Unit Setting is set to mm
With sub point designation
Pr.25 Acceleration time 1 as Acceleration time at start
Speed Pr.20 Interpolation speed designation
 Counterclockwise
Can be controlled
Clockwise
 Pr.41
Circular interpolation error compensation
Positioning address/movement Refer to
 Arc address
Forward direction
Radius Reverse direction
Arc address Reverse direction
 Restrictions
 Positioning data setting examples
Axis Arc address Command speed Da.9 Dwell time Da.10 M code
Center point designation. Select clockwise or
Counterclockwise according to the control
 Movement amount =
 Restrictions
 Unit setting is set to mm
With center point designation. Select clockwise or
INC circular
8000.0 ∝
 12 1-axis speed control
 Pr.18
Current feed value during 1-axis speed control
Set Positioning complete
 Axis 1 Positioning data No Setting item
Da.10 Code Code on signal output
Timing setting only possible in the with mode
Control Da.2 Control system
 13 2-axis speed control
Md.31 Status b0
 Current feed value during 2-axis speed control
Command speed Examples
Setting item Pr.8 Speed limit value
 Set 2-axis speed control
Axis Da.8 Command speed Da.9 Dwell time
Mm/min Setting not required setting value will be ignored
 14 3-axis speed control
11 3-axis speed control operation timing
 Current feed value during 3-axis speed control
Restrictions Set Positioning complete
 Axis 1 setting Axis 2 setting Axis 3 setting
4000.00mm/min 5000.00mm/min 6000.00mm/min Value Command
Speed limit
8000.00mm/min 6000.00mm/min 4000.00mm/min Speed
 Da.8 Command speed Da.9 Dwell time Da.10 M code Axis
Setting other than Positioning complete is
Set the speed to be commanded
Output timing setting only possible
 15 4-axis speed control
4-axis speed control
 12 4-axis speed control operation timing
 Current feed value during 4-axis speed control
 Axis Setting item
Setting Speed limit 4000.00mm 5000.00mm 6000.00mm 8000.00mm
Value Min Command 8000.00mm 6000.00mm 4000.00mm 1500.00mm
Speed Min
 Setting other than Positioning
Set this when other sub
Code on signal output timing
Setting only possible
 Speed-position switching control INC mode
Switching over from speed control to position control
Speed-position switching control INC mode
Setting item Setting details Buffer memory address Value
 Md Status b0
 MELSEC-Q
 Follows parameters
 Switching time from speed control to position control
Md.20 Current feed value Speed control setting
Following table shows
Current feed value
 Cd.23
Speed-position switching signal setting
Changing the position control movement amount
 Status b1 of the axis monitor area
Pr.21 value
 Position switching control INC mode
Set speed-position switching control by forward run
Speed/position
Acceleration time No Pr.25
 Speed-position switching control ABS mode
Unit setting
 Cd Speed-position Switching enable flag Speed control flag
X14,X15,X16,X17
 Unit setting of 2 degree
 Pulse
 Current feed value
Speed control setting is other than
Pr.21 Md.20
 Speed-position switching signal setting
 Speed-position switching signal Added
 Position switching control ABS mode
Axis Movement amount Arc address
 Switching over from position control to speed control
 18 Position-speed switching control operation timing
 External position-speed switching signal
Position control carried out until position-speed switching
Signal turns on
 Current feed value during position-speed switching control
Switching time from position control to speed control
Current feed value during speed
Status b5 turns on
 V2 becomes the speed control command speed
Position-speed switching signal setting
Changing the speed control command speed
 Status b5 of the axis monitor area
Speed limit value if a new speed exceeds
 Set position-speed switching control
Unit setting is
Setting value will be ignored
Da.1 Positioning
 Changing to a new current value using the positioning data
Current value changing
Current feed value is changed to the value set
Md.21
 Axis to be Setting not required Setting value is
Setting is set to mm
Arc address Setting not required Setting value is Ignored
Command Setting not required Setting value is Speed Ignored
 Cd.9
Current value changing procedure
Current value changing, setting 9003
 Setting method for the current value changing function
Following shows a start time chart
 PLC CPU
 NOP instruction
Operation
 Jump instruction
 Set the Jump instruction
Code Unconditional Jump Condition data No
Acceleration time No
Simultaneous start condition data cannot be set
 Set the Loop
Loop
Loop to Lend loop is repeated by set repeat cycles
 Set the Lend
Lend
Ignore the Lend before the Loop is executed
 10.3.2
10.3.3
10.3.4
10.3.5
 High-level positioning control from peripheral devices
Outline of high-level positioning control
High-level positioning control sub functions
 Data required for high-level positioning control
Start data set in the next point
Special start Da.12 Da.13
Designate
 Block start data and condition data configuration
 7001 7004
 High-level positioning control execution procedure
Positioning start No. in Step
 Condition Next start Da.11 End
Da.12 Start data No Da.13
No.
Da.14 Parameter
 Block start normal start
Setting examples Block start data setting example
Positioning data setting example
 Control examples
Block start control example
 Condition start
Parameter is carried out for the positioning data set
 Wait start
Axis 1 block Da.11 Da.12 Da.14
 Simultaneous start
A simultaneous start, the positioning data set
Da.13 Axis 1 block Da.11 Da.12 Da.14
3rd point End
 Condition data Nos. have been set Da.14
Repeated start for loop
Parameter of the block start data in which For loop is set
 Repeated start for condition
 Restrictions when using the Next start
6th point
7th point
8th point
 Condition data is set in the following cases
Control type High-level positioning control
Wait
Repeated start
 Memory P1 numeric value Set only when Da.16 Address
03H Buffer memory 01H =P1 Word 02H
04H Buffer memory
Words 05H P1≤
 QD75 buffer memory Address 30000 30099
 Condition data setting examples
Setting the device ON/OFF as a condition
Following shows setting examples for condition data
Condition Device X0 =QD75 Ready is OFF
 Control details
Multiple axes simultaneous start control procedure
Multiple axes simultaneous start control
 Setting examples
 Points
 Input/output signal Y10
QD75 Buffer memory Drive unit
7000 1500
1501
 Control data that require setting
Start conditions
 Start time chart
Start time chart
Positioning data setting example
 Creating the program
Example Set the block start data beforehand
M104 Y10 X10
To H0 K1500 K7000
 Manual Control
11.2.5
 JOG operation
Inching operation
 Manual pulse generator operation
Manual control sub functions
Carrying out manual control from peripheral devices
Monitoring manual control
 JOG operation Outline of JOG operation Important
JOG operation
 Cd.16
Errors during operation
Cd.17
 JOG operation timing and processing time
JOG operation timing and processing times
 JOG operation execution procedure
JOG operation is carried out by the following procedure
 Setting the required parameters for JOG operation
 Acceleration time 1 Unit pulse 1000
Acceleration time 2 Unit pulse
Acceleration time 3 Unit pulse
Deceleration time 1 Unit pulse
 JOG speed is set to 100.00mm/min in the example shown
Required control data setting
Creating start programs for JOG operation
 JOG operation start time chart
 Creating the program
 When the stop signal is turned on during JOG operation
JOG operation example
 Busy signalXC, XD, XE, XF OFF
Y9, YB, YD, YF
 Signal Y8, YA, YC, YE
Forward run JOG operation execution Test mode
Forward run JOG start signal OFF Y8, YA, YC, YE
Forward run JOG operation Forward run JOG start
 Forward run JOG operation Forward run JOG start signal
Y4, Y5, Y6, Y7 100ms Rise of JOG start signal is ignored
 Inching operation Outline of inching operation Important
Inching operation
 Limit signal
 Inching operation timing and processing times
Depending on
 Inching operation execution procedure
Inching operation is carried out by the following procedure
 Setting the required parameters for inching operation
Setting item Setting requirement Factory-set initial value
Pr.1 Pr.2
Pulse output to the drive
 Creating a program to enable/disable the inching operation
Inching
 14 Inching operation start time chart
 Creating the program
 When stop signal is turned on during inching operation
Inching operation example
 16 Operation when JOG start signal is turned on in test mode
 X10, X11, X12 Manual pulse generator operation enabled
Manual pulse generator operation
Create the sequence program so that
Cd.21
 Restricted items
Operation possible Operation not possible Upper/lower
 Manual pulse generator operation timing and processing time
64 to 28.4 to 57.6
 For example, when
Position control by manual pulse generator operation
Speed control by manual pulse generation operation
 Manual pulse generator operation execution procedure
 Manual pulse generator input selection
Torque limit setting value Unit % 300
Input signal logic selection
 Cd.20 Generator 1 pulse Magnification
Generator operation when finished with
Manual pulse Set the manual pulse generator 1 pulse input
 Forward run Reverse run Pulse input Phase PLC Ready signal
Start complete signal X10 OFF Busy signal
 No.13 Manual pulse generator operation program
 Memo
 12.1.1
12.2.1
12.2.2
12.3.1
 It cannot be invalidated with parameters
Outline of sub functions
Following table shows the types of sub functions available
 Trigger for the sub work
Timing known
 Sub functions specifically for machine OPR
OPR retry function
Movement starts
Direction opposite to the Pr.44 OPR direction
 OPR direction, a
OPR direction is set to 0 Positive
 Setting the dwell time during an OPR retry
Pr OPR direction Stop by limit Machine OPR
 Precaution during control
Setting the OPR retry function
Setting item Setting details Factory-set Value
Dwell time during OPR retry
 OP shift function
OP shift operation
 OPR speed or
Setting range for the OP shift amount
Movement speed during OP shift
 Status b4
Precautions during control
Setting the OP shift function
 Functions for compensating the control
Backlash compensation function
 Setting the backlash compensation function
Current feed value or
Backlash compensation, which includes the movement amount
255
 Electronic gear function
Pr.2
 Definition
Error compensation method
Procedure
 Set the post-compensation
No. of pulses per rotation Ap
 Relation between the movement amount per pulse and speed
Actual speed
 Remark
 Positioning data No Positioning data No
Near pass function
Da Positioning address Path of positioning data No.3
 Axis 1 output speed
Axis 2 output speed
 Allowable circular interpolation error width
Example Near pass
 Functions to limit the control
Speed limit function
 Setting the speed limit function
If any axis exceeds
200000
JOG speed JOG speed limit
 Torque limit function
New torque value is set to
 Pr.17
When limiting the torque at
Torque limit setting value, confirm That
 Setting the torque limit function
Torque limit stored value
 Software stroke limit function
Pr.13
Workpiece moveable range
Software stroke limit lower limit
 When machine feed value is set
Current feed value and range limit check
Pr.14
Md Current feed value Md Machine feed value
 Software stroke limit check details
 Precautions during software stroke limit check
Software stroke limit upper Limit value
Pr.12
No.10 P11 No.11 No.12 No.13 No.14 P01
 Setting the software stroke limit function
Invalidating the software stroke limit
For manual operation, set 0 software stroke limit invalid
Software stroke
 Setting when the control unit is degree
Setting the software stroke limit
Current value address
315º
 Hardware stroke limit function
19 Hardware stroke limit function operation
 Wiring the hardware stroke limit
When the hardware stroke limit function is not used
Input signal logic selection is set to the initial value
Input signal logic selection is the initial value
 Functions to change the control details
Speed change function
Following drawing shows the operation during a speed change
Speed changes to Operation during
 Or later
Function version Restarting speed Da.8 Command speed
Cd.14
 Status b10, and enable
Speed limit value when the value set
New speed value is equal to or larger than
Positioning operation Speed change 0 flag
 Setting the speed change function from the PLC CPU
Following shows the speed change time chart
Cd.14 New speed value 2000 Set the new speed
Speed change Cd.15 Set 1 Change the speed
 No.14 Speed change program
 Cd.8 Set 1 Validate the external command
Pr.42 Set 1 External speed change request
Valid
Cd.14 New speed value
 Input the external command signal
Write 1000000 to D108 and D109
K1514 D108
K62
 Override function
Feedrate becomes a value of 1 or less. When
Cd.13
Md.22
 Setting the override function
Positioning Cd.13 Operation speed
 MELSEC-Q
 For an acceleration/deceleration time change enable setting
Acceleration/deceleration time change function
Pr.9 Pr.10 Pr.25 Pr.30
Cd.10 Cd.11
 When 0 is set in Cd.10 New acceleration time value
 Setting the acceleration/deceleration time change function
New acceleration
Cd.10 Set the new acceleration time Time value
New deceleration
 Example
No.16 Acceleration/deceleration time change program
 Torque change function
31 Torque change operation
 Setting the torque change function start signal
If a value besides 0 is set
 QD75 Operation Panel Module
Absolute position restoration function
Servomotor with absolute position detector PLC system
 QD75 Command
Battery Servomotor Pulse/rev cumulative rotation
Outline of absolute position detection data communication
PLC system Pulse train Servo amplifier
 Instruction
Absolute position signal transmission procedure
Dedicated
 Signal name Abbreviation Pin No Function and application
ABS transmission mode terminal. While this is turned on
This is turned on when ABS data is requested in the ABS
Transmission mode
 Controlling instructions
Condition 1. Number of output pulses
Condition 2. Positioning address
Unit ∝ m
 Concept for the unit of mm, inch or pulse
Example
26843545.6 26843545.5 Unusable range Absolute position
Detection system
 Usable range in absolute
 Concept for the unit of degree
 Other functions
Step function
Relation between the step function and various controls
Step operation not possible
 Step mode
Deceleration unit step
Data No. unit step
Step start information
 Using the step operation
Set the step mode before starting the positioning data
Write 1 restart to
Turn OFF the step valid flag, and quit the step function
 Cd Step valid flag Positioning start signal
Y10, Y11, Y12, Y13 Busy signal
XC, XD, XE, XF Positioning complete signal
Positioning start signal RYn+10, RYn+11
 Step function settings
Set 0 Deceleration unit step or 1 Data No Cd.34 Step mode
Unit step
Cd.35 Step valid flag Set 1 Carry out step operation
 Following drawing shows the skip function operation
Y10, Y11, Y12, Y13 BUSYsignal
Skip function
 Setting the skip function from the PLC CPU
 Setting the skip function using an external command signal
Cd.8 Set 1 Validate external command
Pr.42 Set 3 Skip request
K62 K3
 Code on signal output timing
With mode
Code output function
Md.25
 After mode
Code OFF request
 Point
 Setting the M code output function
Reading M codes
M code No Code set
Pr.18
 Addresses for which teaching is possible
Teaching function
Control details Teaching timing
 Data used in teaching
Following control data is used in teaching
Selection Written to Arc address
Designates the data to be taught Teaching
 Teaching procedure
YES
 MELSEC-Q
 Motion path
 Setting conditions
Teaching program example
Program example
Example Target position
 Point
 Details of control
When the direction of the operation is changed
Target position change function
 Precautions during operation
 Following shows the time chart for target position change
Set 1 Carry out speed change
 No.22 Target position change program
 Command in-position function
 Command in-position width and command in-position flag
Execution of the command in-position
Pr.16
Width check
 Setting the command in-position function
Confirming the command in-position flag
Command Turn on the command in-position flag, and set Pr.16
Remaining distance to the stop position of the position
 Acceleration/deceleration processing function
 Pattern acceleration/deceleration processing method
Velocity
 Speed change request Speed change deceleration
Set the acceleration/deceleration curve when 1 is set
Pattern acceleration/deceleration processing
 Pre-reading start function
Controls
 49 System example using pre-reading start function
Cutter Cutter shaft Feed shaft Stock
 Feed shaft Start
 Program examples
 MELSEC-Q
 Deceleration start flag function
Start made with positioning data No. specified
 Start data No
Block start Da.11 Da.12
Data Shape
 Precautions during control
 Deceleration start flag function setting method
Checking of deceleration start flag
Monitor item Storage details
Set whether the deceleration start flag function
 Stop command processing for deceleration stop function
Deceleration curve re-processing
Deceleration curve continuation
Control
 Precautions for control
 Setting method
 Common Functions
 Outline of common functions
 Parameter initialization function
Parameter initialization means
 Parameter initialization method
Parameter
Parameter Cd.2 Set 1 parameter initialization request 1901
Initialization request
 Md.19
Execution data backup function
Execution data backup written to flash ROM means
 Execution data backup method
Flash
 External I/O signal logic switching function
Parameter setting details
Precautions on parameter setting
Shown in the following table
 External I/O signal monitor function
 14.3
14.4
14.5
14.6
 List of dedicated instructions
Interlock during dedicated instruction is executed
 Setting data
 Control data
Functions
 Output
Points
Processing processing
Abrst instruction Execution completion
 Errors
Precautions
 Program examples
 Dedicated Instructions PSTRT1, PSTRT2, PSTRT3, PSTRT4
 Machine OPR 9001
Fast OPR 9002 Current value changing 9003
7000 to User
9000 to
 Complete state display OFF
Sequence program
Pstrt instruction Execution completion
 Program examples
 Dedicated Instructions TEACH1, TEACH2, TEACH3, TEACH4
 Positioning data No. for which teaching is carried out User
Teaching data Current feed value is written is set
Current feed value is written to positioning address
 Teach instruction Execution completion
 Program example
 Other than
Device Setting data Setting side
Pfwrt
 Pfwrt instruction Execution completion
Instruction symbol
Sequence program Processing
 Precautions
 Program example
 Device Setting data Setting range Setting side
Instruction symbol Execution condition
Other than 0 Abnormal completion error code
Pinit
 Pinit instruction Execution completion
Initialized setting data Parameters
Positioning data No to No Block start data No to
 Program example
 15.3
15.4
 Error and warning details Errors
Types of errors
 Types of warnings
Error storage
Axis error No
 Resetting errors and warnings
Confirming the error and warning definitions
Invalid operations
Status for axis status storage
 Memo
 List of errors
 After making an axis error reset refer to 3 in Section
Check whether the stop commands output
Signals/external inputs to QD75 are turned on or
OFF. Turn OFF the on commands
 Near-point dog signal is turned
Dwell time fault
OP detection timing Detailed parameter 2 Sudden stop
OPR speed by the stopper method Count method 1
 Lower the OPR speed Increase the dog signal input time
Adjust the near-point dog position so that
Review the wiring. Refer to Section
Bring the JOG speed into the setting range
 Position switching control
When multiple axes are started
To 600, 7000 to 7004, and 9001 to 9004
Current speed is set for speed
 Refer to .5 Da.16
60H, 70H, 80H, 90H, A0H
B0H, C0H, D0H, E0H
Axis 1 start data No 1640 1740 1840
 At start The system will not operate
Where the control unit is set to
Operation status at error occurrence
 Setting with sequence program
When software stroke limits are Valid
2147483648 to When software stroke limits are Invalid
Correct the circular interpolation error allowable limit
 Control falls outside
Value range
Control unit is set to degree Control system sets an
Operation pattern sets a new Not possible
 Stroke limit using the manual control
Position switching control, and position-speed
1506 1606 1706 1806
At start Bring the current feed value into the software
 Axis linear interpolation control Error
Interpolation axis Operation of the interpolation axis
Unit group Units are different at the parameter
Sudden stop selection Axis not present Stop group
 Correct the positioning data or change the parameter
To 2000000000 mm/min or others Refer to .3 Da.8
 Sub point setting End point = sub point Error
Prohibited area Either of the following applies
Designated Start point = sub point
Are in line with each other
 Correct the positioning address. Refer to .2.16, 9.2.17
Axis Same as error codes 515 to
Correct the control system or parameter. Refer to .1.6
 Positioning start is carried out 537
536 When an M code on signal X4 to Start
X7 is turned on
 After turning OFF the M code on signal, start
Signal. Then start the system
Correct the instruction code of the special start data
Refer to .4 Da.13
 Direction in unit Set outside the setting range
Hold error Output at error stop, the setting for
Setting deceleration 9001 to Stop/sudden stop
Error Executed with the teaching data Stop selection
 Set the ABS setting direction in the unit of degree
Within the setting range
Set 0 when the software stroke limits are valid
Output at error stop
 Outside unit setting
Range Outside the setting range Outside unit
Error Setting range Rotation direction
Outside the setting range Range
 PLC Ready signal Y0 from OFF to on
Set the value converted into the pulse number using
Bring the setting into the setting range
Set the bias speed to not more than the speed limit
 Error Error name Operation status at error
Setting value Setting range Code on timing
Mode error
Speed changeover
 Mm inch pulse Bring the setting into the setting range
Speed-position switching control ABS mode should
Turn the PLC Ready signal Y0 from OFF to on
Degree 0 to Value is smaller than the upper limit value
 Detailed parameter Setting error
Circular interpolation Error width
 Axis 1 Axis 2 Axis 3 Axis 194 344 494 195 345 495
196 346 496 PLC Ready signal Y0 from OFF to on 197 347 497
Bring the setting into the speed limit value or below
 OPR direction error
Setting range OP address setting Set range of the OPR basic
OPR speed error Setting range Set range of the OPR basic
Creep speed error
 Axis 1 Axis 2 Axis 3 Axis 221 371 521
Set the speed to the bias speed at start or higher
225 375 525
226 376 526
 List of warnings
 Do not issue the restart command when the axis
Carry out the teaching request when the axis is not
Set a value within the setting range
Deceleration with the JOG start signal OFF
 When input magnification is set at
Limit value when the speed is
Termination setting
Command function
 Magnification to within the setting range
With a stop command, during stoppage, or during
Do not turn on the speed-position switching signal
Give a request at the position where there is an
 Outside command Command speed exceeds
Classification Warning
 Set the teaching data selection set value to within
Following cases
During deceleration stop. An operating pattern
Continuous path control is used
 LED display functions
 Appendix 4.1 Connection example of QD75D MR-H
Appendix 4.2 Connection example of QD75D MR-J2/J2S- a
Appendix 4.3 Connection example of QD75D MR-C
Appendix 8.1 Connection example of QD75D ∑ series
 Additional devices
Function comparison
Additional buffer memory
 Memo
 MELSEC-Q
 MELSEC-Q
 Appendix 2.2 Parameter setting value entry table
 Initial value Axis Remarks
20000 1000 2147483647 2147483648 300
 Setting Upper limit External B7, b9 Unused Each bit value
Generator input Positive Command Deviation Unused Logic
Input selection Phase/B phase multiple PULSE/SIGN mode
Interpolation error width
 Initial value Axis Remarks 1000 20000 300
 Creep speed Do not retry OPR with upper/lower limit switch
Setting for the movement amount
Deviation counter clear signal To 65535ms
OPR direction
 Initial value Axis Remarks 300
 Control Accelera
Arc
Dwell Code Pattern System Tion time Interpola Address
Time Ted Movement Amount
 2002
2005 2006 2007 2008 2009
2012
2015 2016 2017 2018 2019
 Posi Command Positioning Arc data
 201
4002 4004 4005 4006 4007 4008 4009 202
4012 4014 4015 4016 4017 4018 4019 203
4022 4024 4025 4026 4027 4028 4029 204
 5002 5004 5005 5006 5007 5008 5009 302
5012 5014 5015 5016 5017 5018 5019 303
5022 5024 5025 5026 5027 5028 5029 304
5032 5034 5035 5036 5037 5038 5039 305
 401
6002 6004 6005 6006 6007 6008 6009 402
6012 6014 6015 6016 6017 6018 6019 403
6022 6024 6025 6026 6027 6028 6029 404
 7002 7004 7005 7006 7007 7008 7009 502
7012 7014 7015 7016 7017 7018 7019 503
7022 7024 7025 7026 7027 7028 7029 504
7032 7034 7035 7036 7037 7038 7039 505
 8002 8004 8005 8006 8007 8008 8009
8012 8014 8015 8016 8017 8018 8019
8022 8024 8025 8026 8027 8028 8029
8032 8034 8035 8036 8037 8038 8039
 101
9002 9004 9005 9006 9007 9008 9009 102
9012 9014 9015 9016 9017 9018 9019 103
9022 9024 9025 9026 9027 9028 9029 104
 MELSEC-Q
 MELSEC-Q
 MELSEC-Q
 MELSEC-Q
 MELSEC-Q
 MELSEC-Q
 MELSEC-Q
 MELSEC-Q
 MELSEC-Q
 MELSEC-Q
 MELSEC-Q
 MELSEC-Q
 MELSEC-Q
 MELSEC-Q
 MELSEC-Q
 MELSEC-Q
 MR-H
 TE2
 QD75D CN1 Pulse F+ Pulse R+ Clear Clear COM
 MR-HDP01 Pulser B
 DOG
 SON Pulser A+
 2m max
B19 Generator
+24VIN
24G
 Error display
Start, error, warning
Model QD75P1 QD75P2 QD75P4 A1SD71S2
No. of control axes No. of positioning data items
 214748364.8 to Controls
Comparisons of performance specifications
Positioning systems
 Ation time Setting range
Near pass Error display Error LED
History data storage Start, error, warning
Command pulse output system
 Function comparisons
 Start history storage during error
QD75, errors for the software stroke upper limit are
Integrated into error code 508. Error codes 509 to 512 are
From the speed limit value is out of the maximum command
 Normal Not Ready Ready signal
Is changed to Error occurring Axis operation status
Step operation is restarted with the restart command
Changed functions
 Error code comparisons
 Not READY/WDT error
Input/output X/Y comparisons
Added Deleted Fatal warning Common
A1SD75
 Buffer memory address comparisons
 Positioning complete signal output time 209 359
Allowable circular interpolation error width
QD75 Pr.42 External command function selection
Near pass mode selection for path control 216 366
 Test mode flag 450
Error judgment
Start Second 100 ms Errors
Start history storage during error 623 Pointer number
 753 1422
Items of A1SD75 QD75
Axis warning No
 Speed-position switching control positioning
External input/output signal
Special start data instruction parameter setting
Start positioning data No. setting value
 Clock data setting hour
Clock data setting minute, second
Axis error reset
Speed-position switching control movement
 1510 1610 1710
New deceleration time value
Acceleration/deceleration time change during
Code/condition data
 4350
4600
4850 Data
Parameter Start
 Data indication No. comparisons
 Positioning complete signal output time
Allowable circular interpolation error width
Pr.42 Near pass mode selection for path control
Setting for the movement amount after near-point dog on
 Monitor data
 Speed-position switching control positioning amount
Special start data instruction code setting value
Special start data instruction parameter setting value
OP absolute position
 Control data
 Cd.42
Stop command processing for deceleration stop selection
Interrupt request during continuous operation
 Positioning data, block start data, condition data
Called block start data with the QD75 Appendix
 Output signal comparisons
Input/output signal comparisons
Input signal comparisons
 Pulse input Phase
Appendix 10 Melsec Explanation of positioning terms
 After mode
Clamp command
No.1 No.2
No.10 Positioning No.11 Code
 Auto Tuning Automatic Tuning
Acceleration Deceleration Speed Time
Forward run Backlash
Female thread Male thread
 BIN Binary
Full speed Speed Bias speed
 Change signal
CCW Counterclockwise
Refer to term Feedback Pulse
C D
 CP Control Continuous Path Control
Converter Digital-to-Analog converter
No. of pulses Voltage 0 to ±10V To 80,000 Pulses/second
No.2 No.4 No.6 No.1 No.5 No.3
 Receiver
Positioning Drive Motor Module Unit Power supply
Near-point dog of the OPR
 Rotary encoder
Linear encoder Appendix
For the main For the zero
Index Scale
 Rotation by the motor Lead feedrate per screw rotation
QD75, F is a status where the module itself has a fault
OPR speed Dog switch
 FLS Signal forward limit signal
G50 Max. spindle speed setting
Raising
Gain
 Incremental Encoder
Right Right No is several millimeters To the right of No
 Microswitch
KPPS
Y0 Forward run Y1 Reverse run
Actuator
 Code Machine Code
Refer to GD2
No.9 Longitudinal Feed No.8 No.1 Latitudinal feed
Made by Mitsubishi Electric Corp. model MR-HDP01
 NC Language Numerical Control Language
P rate. Refer to the term P Rate
Rate
No. of pulses per Per rotation Encoder rotation
 OPR Method
This point is the reference
 Pronounced pee-jee-zero. Refer to the term Zero Signal
Rate Pulse Rate
PG0 Pulse Generator Zero
Feedback pulses PG0 1 axis rotation
 Command pulse frequency
Dwell time Positioning complete signal
Refer to the term Operation Pattern
Loop gain
 PTP Control Point To Point Control
Refer to the section of term operation pattern
Forward Reverse
Type Terminal
 REAL-TIME Auto Tuning Real-time Automatic Tuning
RLS Signal reverse limit signal
 SFC Sequential Function Chart
Execution of extrusion
QD75 Ready Servo amplifier
Motor PLG Encoder
 Start Switching signal High speed Incremental positioning
Speed Control
 Machine OPR Stopper
Refer to the term Dwell Time Appendix
Motor torque MotorLoad
 Limit switch
Torque width variations, deviations in the torque
Lower limit Upper limit Stop
Positioning possible in a 3m 9.84feet range
 Base table Axis
Also called PG zero. Refer to Zero Signal
Rotated by the motor
 Appendix 11 Positioning control troubleshooting
 8192 Setting of 1 m 1pulse is
Changed 1pulse cannot be achieved Thus, the setting 1 m
Trouble type Questions/Trouble Remedy
How can the deceleration stop
 Trouble type Questions/Trouble
Movement amount per No. of pulses per
No. of pulses Rotation
Machine OPR, the message
 Signal should be turned on at 4ms or more
If possible, set the signal so it does not turn on only
Selected? Setting value
Setting is Deceleration stop, it will be ignored. The same
 When a JOG operation is
How can it be canceled? Changing has been executed
PLC Ready signal Y0 turns on Module
Set to Is it possible to count the pulses Not possible
 To on Parameters When the start signal was turned
Signal ON, warning 100 start
Is there any problem if
Unit magnification to 10-fold or Is set to
 Appendix 12 List of buffer memory addresses
 Setting for the movement amount after
 Axis in which the error
Error history pointer
Occurrence Hour
1422
 Md.30 External input/output signal
Special start data instruction No. setting
815 915 1015 1115 Amount
Memory area Axis monitor data Monitor data
 1515 1615 1715 1815 Speed change request
Memory area Axis control data Control data
 Cd.42 Stop command processing for deceleration
Axis Simultaneous starting axis start data No
 Buffer memory address Axis Operation pattern
Code/condition data No
No. of Loop to Lend repetitions
Dwell time/JUMP destination
 Buffer memory address Axis Memory area Shape
Start data No Point
Data Parameter
50th point
 Condition judgement target data of the condition
PLC CPU memory area
 Unit mm
Appendix 13 External dimension drawing QD75P1/QD75P2/QD75P4
27.4 136
 QD75D1/QD75D2/QD75D4
 Number
 Axis error occurrence Hour
Axis error occurrence Minute second Md.12 Axis error reset
Command in-position width
12-63
 Details of input signals QD75 PLC CPU
Deviation counter clear signal output time
Appendix-73
Composite speed Explanation of positioning
 Error correction Explanation of positioning terms
Error reset Explanation of positioning terms
External command function selection
External input/output signal
 For starting speed-position switching control
For starting with external command signal
Test mode flag
Input signal logic selection
 Limit switch Explanation of positioning terms
Manual pulse generator enable flag
Multi-phase pulse Explanation of positioning
15-36
 Multiplying rate setting Explanation of positioning
No. of write accesses to flash ROM
NC language Explanation of positioning terms Appendix-81
12-18
 Outline of installation, wiring and maintenance
Output signal logic selection
Position loop mode Explanation of positioning
Position-speed switching control enable flag
 Precautions
External command function valid setting
Pulse output mode Explanation of positioning
Positioning starting point No
 Restart command
RLS signal Explanation of positioning terms
Rotation direction setting
Setting for the movement amount after near-point Dog on
 Special start data instruction code setting value
Special start data instruction parameter setting
Speed-position switching control ABS mode
Speed-position switching control Explanation
 Stop command processing for deceleration stop
Stop signal Explanation of positioning terms
Time chart
Time chart for starting position-speed
 Unit setting Explanation of positioning terms
With mode Explanation of positioning terms
Tracking function Explanation of positioning
Turntable Explanation of positioning terms
 Memo
 Gratis Warranty Term and Gratis Warranty Range
Gratis Warranty Term
Gratis Warranty Range
Overseas service
Page
Page
 QD75-U-S-E 13JR09 SHNA-080058-H0506MEE