1 PRODUCT OUTLINE

1.1.4 Outline design of positioning system

MELSEC-Q

The outline of the positioning system operation and design, using the QD75, is shown below.

(1) Positioning system using QD75

PLC CPU

Positioning module

 

Drive unit

 

Servomotor

 

 

 

 

 

QD75 Forward run

 

 

 

 

 

 

 

 

 

 

pulse train

 

 

Speed

 

 

 

 

 

 

 

 

Devia-

D/A

command

Servo

 

Program

Read, write, etc.

tion

converter

 

amplifier

M

 

 

counter

 

 

 

 

 

 

 

 

 

Reverse run

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Setting data pulse train

 

 

 

 

 

Peripheral

 

 

 

 

 

 

Interface

 

 

 

 

 

 

 

 

 

 

 

devices

Read, write, etc.

 

 

 

 

 

interface

 

 

 

 

 

Feedback pulse

PLG

 

 

 

 

 

 

Read, write, etc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GX Configurator-QP

 

 

 

 

 

Fig. 1.2 Outline of the operation of positioning system using QD75

(a)Positioning operation by the QD75

1)The QD75 output is a pulse train.

The pulse train output by the QD75 is counted by and stored in the deviation counter in the drive unit.

The D/A converter outputs an analog DC current proportionate to the count maintained by the deviation counter (called "pulse droop"). The analog DC current serves as the servomotor speed control signal.

2)The motor rotation is controlled by the speed control signal from the drive unit.

As the motor rotates, the pulse encoder (PLG) attached to the motor generates feedback pulses, the frequency of which is proportionate to the rotation speed.

The feedback pulses are fed back to the drive unit and decrements the pulse droop, the pulse count maintained by the deviation counter. The motor keeps on rotating as the pulse droop is maintained at a certain level.

3)When the QD75 terminates the output of a pulse train, the motor decelerates as the pulse droop decreases and stops when the count drops to zero.

Thus, the motor rotation speed is proportionate to the pulse frequency, while the overall motor rotation angle is proportionate to the total number of pulses output by the QD75.

Therefore, when a movement amount per pulse is given, the overall movement amount can be determined by the number of pulses in the pulse train.

The pulse frequency, on the other hand, determines the motor rotation speed (feed speed).

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Mitsubishi Electronics QD75D, QD75P user manual Outline design of positioning system, Positioning system using QD75